Cooper 5S audit rev. 1

• Document No.

• Audit conducted by:

  Thomas A. Conwill

  Neal Camp

• Audit Area

  Select Mixing Material Prep Tire Assembly: Back Tire Room Tire Assembly: Front Bias Area Tire Room Tire Assembly: Front VMI Tire Room Curing Finishing

  • Mixing
  • Material Prep
  • Tire Assembly: Back Tire Room
  • Tire Assembly: Front Bias Area Tire Room
  • Tire Assembly: Front VMI Tire Room
  • Curing
  • Finishing

Section 1 - SORT

• USE THIS RATING SCALE TO ANSWER EACH OF THE AUDIT QUESTIONS

  

• Work area is free of unneeded equipment, tools, racks, stock, etc. stored or laying around that is not going to be used within the next few days.

  5

  3

  1

• Area is free of items that do not belong.

  5

  3

  1

Section II - SET IN ORDER

• USE THIS RATING SCALE TO ANSWER EACH OF THE AUDIT QUESTIONS

  

• There is a designated location for all racks, parts, stock, tools, inventory, etc. and is each in their designated location.

  5

  3

  1

Section III - SHINE

• USE THIS RATING SCALE TO ANSWER EACH OF THE AUDIT QUESTIONS

  

• Equipment, floors, work areas, storage areas, etc. are clean and free of trash, dust, grease, leaks, need of paint, etc.

  5

  3

  1

• Area is free of trash, parts, grease, oil, etc. under and around machinery.

  5

  3

  1

Section IV - STANDARDIZE

• USE THIS RATING SCALE TO ANSWER EACH OF THE AUDIT QUESTIONS

  

• All locations for racks, parts, stock, tools, etc. are identified by some form of labeling, markings on the floor, or other appropriate signage.

  5

  3

  1

Section V - SUSTAIN

• USE THIS RATING SCALE TO ANSWER EACH OF THE AUDIT QUESTIONS

  

• Previous 5S audit results are posted in the area.

  5

  3

  1

• Posted audits are in date

  5

  3

  1

• Previous 5S audit scores consistently remain > 80%

  5

  3

  1

• 5S audit items that DO NOT rank a 5 all have action items

  5

  3

  1