Title Page
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Department
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Conducted on (Date and Time)
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Inspected by
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Location
SORT
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Only the required report is present in the area. Outdated or unnecessary memos, instructions, reports, posters, etc. are removed from the area.
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Only the required equipment is present in the area. All obsolete, broken or unnecessary equipment not required for current projects are removed from the area or red tagged for removal.
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All tripping hazards such as electrical wires and equipment cables are removed from all working, standing, and walking areas.
SET IN ORDER
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Equipment/machinery is clearly identified (numbered, named, color-coded, etc.) and placed in a properly identified location. Critical maintenance points are clearly marked.
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Tools have a designated storage area that is within reach of the user/operator. The location is properly labeled and a system is in place to identify tools that are absent (shadow board, etc.).
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When applicable, furniture is clearly identified (numbered, named, color-coded, etc.) and placed in a properly identified location.
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Locations for containers (boxes, bins, etc.) are clearly defined via signs, marked or taped lines, and properly labeled.
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Paperwork is properly labeled and has a clearly identified location that is away from work surfaces.
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Work areas requiring Personal Protective Equipment (PPE) are clearly marked (floor tape, safety signs/labels, etc.)
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Fire hoses, fire extinguishers, and other emergency equipment are prominently displayed and are unblocked.
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Floors/aisles are clearly marked; forklift lanes, exits, dangerous areas, paths of egress, walkways, aisles, etc. are all marked with visible lines (floor tape/floor paint).
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Working conditions are ergonomically friendly. Tools and other items needed for daily work are stored at appropriate heights, anti-fatigue mats are in place where applicable, related safety signage is displayed clearly, etc.
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The workplace layout has a clear exit in case of emergency.
STANDARDIZE
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Tools, equipment, paperwork, furniture, etc. is stored neatly in designated areas and are returned to their proper homes immediately after use.
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Equipment maintenance records are visible and clearly state on labels when maintenance last occurred.
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Product waste (shavings, containers, liquids, wrappers, etc.) is consistently and regularly cleaned up and removed from the workplace.
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The work environment is friendly and suitable for people. (Lighting brightness and color, temperature, air flow, and quality, etc.).
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The results of the previous audit are posted and everyone can look at.
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Areas for improvement from the previous audit have been addressed and completed.
SUSTAIN
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Everyone has time and equipment support to do 5S activities (e.g. designated daily/weekly clean-up time, 5S Team Leader).
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All operators, team leaders, supervisors, etc. do the 5S activities at least once a week.
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The team improved the workplace by themselves, regardless of the previous audit result.
COMPLETION
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Recommendations
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Full Name and Signature of the Inspector