5s Manufacturing Checklist

Use this 5S Manufacturing Checklist to help your business improve productivity through workplace cleanliness and efficiency. This checklist can help identify the unnecessary items stored in the manufacturing site and ensure machines, equipment, and tools are kept clean and in working order. Use SafetyCulture to generate onsite reports that capture photo(s) evidence of broken, unusable, or occasionally used items.

Title Page

5S Audit
Conducted on (Date and Time)
Auditor
- Deepraj
- Amol Salunke
- Sukesh
- Ashutosh
- Vinod j
- Arumugam
- Gnanasekar
- None
- Sampath kumar
- Parthasathi
- Selvakumar
- Mohammad Appas
- Sakthivel
- Palanisamy
- Senthil k
- Gopalakrishnan
- Santhosh kumar
- Valliyappan
- Rajesh
- Sathish k
Auditee
- Deepraj
- Atmanand
- Rajesh
- Dharmaraj
- Senthil k
- Guddu
- Rajesab
- None
- kamalesh
- Amarbharathi
- Selvakumar
- Guddu
- Planisamy
- Parthasarathi
- Jhonson durai
- Valliyappan
- Jayasheelan
- Gnanasekar
- Muneesh
Area of audit
- BAY-1(Mounting Area& Paint Shop)
- BAY-2
- BAY-3 BEML Line
- BAY-4 Final Fitment
- BAY-5
- BAY-7 (ROBOTIC AREA & BAY -8 CONTAINER AREA)
- BAY - 6
- BAY-7 (Machine Shop)
- NEW PLANT BAY-8 (Tanker Line)
- MAINTENANCE ROOM&DG ROOM&SUBSTATION
- STORES
- ADMIN OFFICE (NEW)
- ROADS& LAWN
- SECURITY ROOM,GATES&REST ROOMS
- CANTEEN(Staff&Workers)STP &RO WATER AREA
- CAR& BIKE PARKING AREAS
- SCRAP YARD
- RM STEEL,WEIGH BRIDGE
- CHASSIS,BODY&PARKING YARD

5S Audit

S1 - Sort - SEIRI

Any unwanted item or mix up condition of input parts
Unnecessary item along with the tool
Unnecessary or non functional hoses like air / water in work area
Unwanted item behind or top or below shelves / racks
Number of parts / material is not more than what is needed by operation
Is there any unwanted electric wire / switch in the area
Aisle, stair case, corners are free from unwanted items
Unnecessary or spoiled items on wall, notice board, etc.
No safety hazard (water, oil, chemical, machine, etc.) exists

S2 - Set in order - SEITON

Floor marked as per plant standard
Defined place for raw materials, machineries, parts, tools, trolley, accessories, etc.
No material, equipment, accessories, etc. are randomly kept on floor
All material storage (Shelves and other storage) areas are clearly designated and labelled
Tools are arranged in a manner to facilitate picking them up and returning back
All supplies such as air, water, gas etc are clearly identified
First aid box, fire safety equipment etc, are effectively and easily visible, traceable and accessible to all
Each place is properly labelled
Visually instructive work place has been deployed