6. Production Manager Standard Work

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

10:00 Meeting with Supervisors

• Meeting Time

  Date

• Standard work for all supervisors completed the previous day

  Yes

  No

  N/A

• Standard work cards are in their possession for today

  Yes

  No

  N/A

• Any unresolved safety issues from the prior day

  Yes

  No

  N/A

• There were no hour-by-hour misses for the previous day

  Yes

  No

  N/A

• Attendance is adequate to make the production for all lines

  Yes

  No

  N/A

• There is a value-add plan for un-(under)-utilized labor

  Yes

  No

  N/A

• Notes:

GISO Review

• GISO Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• GISO Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• GISO has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• GISO hourly misses have causes and actions clearly defined

  Yes

  No

  N/A

• GISO - All cell staff are present

  Yes

  No

  N/A

• GISO material is kitted and being pulled one unit at a time

  Yes

  No

  N/A

• Number of Kits at the cell:

• GISO QA is on-site and auditing to his Standard Work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• GISO Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities:

eSV Review

• eSV Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• eSV Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• eSV has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• eSV misses have causes and actions clearly defined

  Yes

  No

  N/A

• eSV - All cell staff are present

  Yes

  No

  N/A

• eSV Flow racks are full and material is moving

  Yes

  No

  N/A

• eSV QA is on-site and auditing to his Standard Work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• eSV Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities:

Turbine Review

• Turbine Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• Turbine Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• Turbine has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• Turbine misses have causes and actions clearly defined

  Yes

  No

  N/A

• Turbine - All cell staff are present

  Yes

  No

  N/A

• Turbine - days production is kitted on the floor and being pulled a single piece at a time

  Yes

  No

  N/A

• Turbine QA is on-site and auditing to his standard work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• Turbine Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities:

VSX / HSC Review

• VSX / HSCTeam Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• VSX / HSC Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• VSX / HSC has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• VSX / HSC misses have causes and actions clearly defined

  Yes

  No

  N/A

• VSX / HSC - All cell staff are present

  Yes

  No

  N/A

• VSX / HSC days production is kitted on the floor and is being pulled a single piece at a time

  Yes

  No

  N/A

• VSX / HSC QA is on-site and auditing to his standard work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• VSX / HSC Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities:

Red Jacket / SD Review

• Red Jacket / SD Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• Red Jacket / SD Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• Red Jacket / SD has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• Red Jacket / SD misses have causes and actions clearly defined

  Yes

  No

  N/A

• Red Jacket / SD - All cell staff are present

  Yes

  No

  N/A

• Red Jacket / SD materials are queued for the current day

  Yes

  No

  N/A

• Red Jacket / SD QA is on-site and auditing to his standard work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes

• Red Jacket / SD Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities:

P-Series Review

• P-Series Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• P-Series Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• P-Series has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• P-Series misses have causes and actions clearly defined

  Yes

  No

  N/A

• P-Series - All cell staff are present

  Yes

  No

  N/A

• P-Series materials are queued for the days production

  Yes

  No

  N/A

• P-Series QA is on-site and is auditing to his standard work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• P-Series Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities

Impeller Machining Review

• Impeller Team Leader Safety Check has been completed and documented

  Yes

  No

  N/A

• Impeller Production has a five day fixed schedule / plan

  Yes

  No

  N/A

• Impeller Cell has full days plan posted with actuals up to the current hour

  Yes

  No

  N/A

• Impeller Cell misses have causes and actions clearly defined

  Yes

  No

  N/A

• Impeller Cell - All cell staff are present

  Yes

  No

  N/A

• Impeller materials are queued for the days production

  Yes

  No

  N/A

• Impeller QA is on-site and is auditing to his standard work

  Yes

  No

  N/A

• Number of Defects found:

• Defect Causes:

• Impeller Five S standards are adequate

  Yes

  No

  N/A

• Photograph areas that require improvement

  Media

• Morning Check

  Date

• Afternoon Check

  Date

• Notes or Improvement Opportunities

Planning and Materials Review

• All lines have a five day plan with materials available

  Yes

  No

  N/A

• Rework is included in schedule

  Yes

  No

  N/A

• Notes:

General Discipline & Culture

• Workers leave cells only when breaks have begun and return timely

  Yes

  No

  N/A

• Incidental spills cleaned up immediately

  Yes

  No

  N/A

• Walk ways and shared areas are free from litter

  Yes

  No

  N/A

• Examples of good behavior / high productivity are recognized publicly

  Yes

  No

  N/A

• Good behavior recognized (who and for what)

• Poor behavior / low productivity is corrected, formally and in private

  Yes

  No

  N/A

• Poor behavior documented (who and for what)

16:45 GM Review

• There was not a near miss in the facility

  Yes

  No

  N/A

• All cells met their production targets

  Yes

  No

  N/A

• Total Delinquencies (units)

• Review employees to be praised and employee disciplinary actions

• Other topics:

Signature and Finalization

• The following Manager has review this as a part of their daily Standard Work

  Select Harald Jinmao He Wei Li Yunchuan Leo Yao None

  • Harald
  • Jinmao
  • He Wei
  • Li Yunchuan
  • Leo Yao
  • None

• Production Manager -I have completed this assessment to the best of my ability.

  Sign

• Select date

  Date

• General Comments