• Manufacturing Process Control Technicians Audit by the Quality Manager/Supervisor
    Frequency*:
    - Once a month for the first 6 months in this position.
    - Once every 3 months for technicians with 6 months to 3 years of seniority.
    - Once every 6 months for technicians with more than 3 years of seniority.

  • Name:

  • Date:

  • Does the technician have everything he needs with him for his tour (avoiding unnecessary steps)?

  • Verification of the recipe (ingredient, temperature, texture, changes)

  • Inspection of work tools and work station of the operator (cleanliness, cross contamination, working method)

  • Does the technician verify that the usage and generation or rework • does he verify the age and taste? • what do we recycle, do we use too much or not enough, does the line generate a lot of reworks, do we put too much inclusions, etc.

  • Does the technician verify if it’s the case that non-conform products are reused per instruction?

  • Verification of the temperature / pressure / speed required by the process (roll, jam, piping, cookers, etc.).

  • Verification of the QM data at all work stations • Does the technician react in case of non-compliance of QM? • Corrective Action documented in QM?

  • Verification of the sealing of pouches / bags / cellos (vacuum bell)? According to the procedure?

  • Verification of the lot code of pouches / bags / cellos (compliance versus ZM07 and ZP31)

  • Verification of the material number of used pouches / bags and boxes versus SAP (ZM07).

  • Verification of the vision system on all units (wrappers, boxes, etc.)

  • Verification of the checkweigher (target weight, average weight, tare, program number, etc.) (650-FRM-0002, 0004, 0172)

  • Monitoring overweight with operators

  • Verification of the box sealing and box opening.

  • Verification of the lot code on boxes (compliance versus ZM07 and ZP31)

  • Verification of the case sealing

  • Verification of the lot code on the cases (compliance versus ZM07 and ZP31)

  • Verification of the Barcode on the cases with the scanner

  • Verification of the metal detector in accordance with the verification process of a CCP or CP

  • Verification of the X-ray according in accordance with the verification process of a CCP or CP

  • Evaluated the product? (Taste, texture, appearance, inclusion quantity, color, density, etc.)

  • Does the technician notify the responsible people if there are problems in production (Plant managers, BUL, Line Supervisors/Leads, operators, Quality Manager/Supervisor, other technicians)?

  • Has the Technician correctly completed his forms?

  • Validation of the Technician QM inspections in SAP by the Quality Manager/Supervisor

  • *Technicians with nonconforming points must be audited next month.

  • Comments on improvements or non-compliance observed:

  • Technician signature:

  • Quality Manager/Supervisor signature:

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