Title Page
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750-FRM-0149_rev3_EN TECHNICIAN AUDIT – PROCESS CONTROL TOUR
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750-FRM-0149 rev 4 / January 17, 2019
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Manufacturing Process Control Technicians Audit by the Quality Manager/Supervisor
Frequency*:
- Once a month for the first 6 months in this position.
- Once every 3 months for technicians with 6 months to 3 years of seniority.
- Once every 6 months for technicians with more than 3 years of seniority. -
Name:
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Date:
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Does the technician have everything he needs with him for his tour (avoiding unnecessary steps)?
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Verification of the recipe (ingredient, temperature, texture, changes)
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Inspection of work tools and work station of the operator (cleanliness, cross contamination, working method)
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Does the technician verify that the usage and generation or rework • does he verify the age and taste? • what do we recycle, do we use too much or not enough, does the line generate a lot of reworks, do we put too much inclusions, etc.
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Does the technician verify if it’s the case that non-conform products are reused per instruction?
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Verification of the temperature / pressure / speed required by the process (roll, jam, piping, cookers, etc.).
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Verification of the QM data at all work stations • Does the technician react in case of non-compliance of QM? • Corrective Action documented in QM?
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Verification of the sealing of pouches / bags / cellos (vacuum bell)? According to the procedure?
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Verification of the lot code of pouches / bags / cellos (compliance versus ZM07 and ZP31)
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Verification of the material number of used pouches / bags and boxes versus SAP (ZM07).
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Verification of the vision system on all units (wrappers, boxes, etc.)
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Verification of the checkweigher (target weight, average weight, tare, program number, etc.) (650-FRM-0002, 0004, 0172)
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Monitoring overweight with operators
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Verification of the box sealing and box opening.
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Verification of the lot code on boxes (compliance versus ZM07 and ZP31)
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Verification of the case sealing
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Verification of the lot code on the cases (compliance versus ZM07 and ZP31)
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Verification of the Barcode on the cases with the scanner
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Verification of the metal detector in accordance with the verification process of a CCP or CP
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Verification of the X-ray according in accordance with the verification process of a CCP or CP
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Evaluated the product? (Taste, texture, appearance, inclusion quantity, color, density, etc.)
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Does the technician notify the responsible people if there are problems in production (Plant managers, BUL, Line Supervisors/Leads, operators, Quality Manager/Supervisor, other technicians)?
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Has the Technician correctly completed his forms?
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Validation of the Technician QM inspections in SAP by the Quality Manager/Supervisor
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*Technicians with nonconforming points must be audited next month.
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Comments on improvements or non-compliance observed:
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Technician signature:
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Quality Manager/Supervisor signature:
