City Lifting A Service V1.1

• Vehicle Registration

• Model

• Fleet no

• Conducted on

  Date

• Fitter

• Milage

• Chassis Hours

• Superstructure Hours

• Check all lights (Amber beacons, driving lights, trailer lights, etc)

  Yes

  No

  N/A

• Check operation of horn

  Yes

  No

  N/A

• Check reflective markers

  Yes

  No

  N/A

• Check turn left Speaker

  Yes

  No

  N/A

• Check reversing alarm (must be white noise)

  Yes

  No

  N/A

• Check camera's (security and cleanliness)

  Yes

  No

  N/A

• Check condition of mirrors

  Yes

  No

  N/A

• Check condition or fit cross rail compliant stickers and FORS silver id sticker

  Yes

  No

  N/A

• Check general condition of exterior

  Yes

  No

  N/A

• Check spill kit (present and serviceable)

  Yes

  No

  N/A

• Check fire extinguisher (present, date no more than 1 year old, pressure, type,)

  Yes

  No

  N/A

• Check toolbox

  Yes

  No

  N/A

• Check Jump leads and nato sockets

  Yes

  No

  N/A

• Check reverse camera picture

  Yes

  No

  N/A

• Check gauges and dials

  Yes

  No

  N/A

• Check Steering ball joints and linkages

  Yes

  No

  N/A

• Check steering box

  Yes

  No

  N/A

• Check torque rods

  Yes

  No

  N/A

• Check outrigger feet security and stowage

  Yes

  No

  N/A

• Check outrigger rams and securing pins

  Yes

  No

  N/A

• Check outriggers and housings for cracks

  Yes

  No

  N/A

• check chassis spirit level for security

  Yes

  No

  N/A

• Check wheel bearing free play

  Yes

  No

  N/A

• Check king pins

  Yes

  No

  N/A

• Check suspension rams and pins

  Yes

  No

  N/A

• Check wheels for cracks

  Yes

  No

  N/A

• Remove brake drums and inspect brake lining wear

  Yes

  No

  N/A

• Check and adjust brakes

  Yes

  No

  N/A

• Replace reduction hub oil

  Yes

  No

  N/A

• Check and lubricate prop shafts

  Yes

  No

  N/A

• Check/Replace diff oil as applicable

  Yes

  No

  N/A

• Replace transfer box oil

  Yes

  No

  N/A

• Check Torque converter oil

  Yes

  No

  N/A

• Check Gearbox oil

  Yes

  No

  N/A

• Check clutch oil

  Yes

  No

  N/A

• Check clutch free play and operation

  Yes

  No

  N/A

• Check brake fluid level

  Yes

  No

  N/A

• Drain air recivers

  Yes

  No

  N/A

• Check air drier operation

  Yes

  No

  N/A

• Check pneumatic system for leaks

  Yes

  No

  N/A

• Check Hydraulic hoses and valve blocks for leaks and damage

  Yes

  No

  N/A

• Lubricate brake control pedal pivot pins

  Yes

  No

  N/A

• Check PTO operation

  Yes

  No

  N/A

• Check diff lock operation

  Yes

  No

  N/A

• Check transfer box low and high range selection

  Yes

  No

  N/A

• Check oil level in hydraulic pump drive gearbox

  Yes

  No

  N/A

• Check battery security and electrolyte level

  Yes

  No

  N/A

• Check operation of cab heater

  Yes

  No

  N/A

• Replace night heater fuel filter

  Yes

  No

  N/A

• Check hydraulic oil level

  Yes

  No

  N/A

• Grease all nipples

  Yes

  No

  N/A

• Top up auto lube grease

  Yes

  No

  N/A

• Replace engine oil

  Yes

  No

  N/A

• Replace oil filter

  Yes

  No

  N/A

• Replace fuel filters

  Yes

  No

  N/A

• Clean sediment Screens

  Yes

  No

  N/A

• Clean/Replace air filters as applicable

  Yes

  No

  N/A

• Clean breathers

  Yes

  No

  N/A

• Check radiator hoses (including oil cooler and intercooler)

  Yes

  No

  N/A

• Clean radiator

  Yes

  No

  N/A

• Check and adjust coolant strength to 50%

  Yes

  No

  N/A

• Check water pump and alternator bearings for play (including idlers)

  Yes

  No

  N/A

• Check belt tension/condition

  Yes

  No

  N/A

• Check security of engine mountings

  Yes

  No

  N/A

• Check condition and security of exhaust/manifold

  Yes

  No

  N/A

• Check operation and security of exhaust brake

  Yes

  No

  N/A

• Check emergency shut down system operation

  Yes

  No

  N/A

• Check condition of spark arrestors/silencers

  Yes

  No

  N/A

• Replace engine oil

  Yes

  No

  N/A

• Replace oil filter

  Yes

  No

  N/A

• Replace fuel filter

  Yes

  No

  N/A

• Clean sediment screens

  Yes

  No

  N/A

• Clean/Replace air filters

  Yes

  No

  N/A

• Replace engine to pump coupling with new style @ 5000hrs

  Yes

  No

  N/A

• Check radiator hoses (including oil cooler and intercooler)

  Yes

  No

  N/A

• Clean radiator

  Yes

  No

  N/A

• Check and adjust coolant strength @ 50%

  Yes

  No

  N/A

• Check coolant level

  Yes

  No

  N/A

• Check water pump and alternator bearings (including idlers)

  Yes

  No

  N/A

• Check belt tension and condition

  Yes

  No

  N/A

• Check security of engine mountings

  Yes

  No

  N/A

• Check condition and security of exhaust/manifold

  Yes

  No

  N/A

• Check emergency shutdown operation

  Yes

  No

  N/A

• Check air dryer operation

  Yes

  No

  N/A

• Check jib fold winch gearbox oil

  Yes

  No

  N/A

• Check trolly winch gearbox oil

  Yes

  No

  N/A

• Check slew motor's gearbox oil

  Yes

  No

  N/A

• Check hoist winch gearbox oil

  Yes

  No

  N/A

• Check jib fold rope and rope slack mechanism

  Yes

  No

  N/A

• Check and Grease trolley sheaves

  Yes

  No

  N/A

• Check and grease jib sheaves and grease points (including Fly jibs)

  Yes

  No

  N/A

• Check main and fly jib bins

  Yes

  No

  N/A

• Check and grease hook block's sheaves

  Yes

  No

  N/A

• Check hook block safety catch and transport stowage position

  Yes

  No

  N/A

• Erect crane and adjust speed's as necessary

  Yes

  No

  N/A

• Check Aux crane operation and rope condition

  Yes

  No

  N/A

• Check hoist rope condition

  Yes

  No

  N/A

• Check trolley rope condition

  Yes

  No

  N/A

• Check erecting rope and sheaves

  Yes

  No

  N/A

• Luff crane and check self snap alarm

  Yes

  No

  N/A

• Check hoist and trolley limits in luff

  Yes

  No

  N/A

• Check correct operation of crane (including limits host, and trolley)

  Yes

  No

  N/A

• Lift known weight and check SLI for correct operation (including 90% and 100% cut outs)

  Yes

  No

  N/A

• Check audible and visual warning lights and Siren

  Yes

  No

  N/A

• Check correct operation of stretched jib

  Yes

  No

  N/A

• Adjust trolley rope tension as necessary

  Yes

  No

  N/A

• Check camera for security and operation

  Yes

  No

  N/A

• Check hydraulic oil level

  Yes

  No

  N/A

• Check cab heater for operation

  Yes

  No

  N/A

• Replace cab night heater fuel filter

  Yes

  No

  N/A

• Check panel indicator lamps (half rig, luff, 4 falls, etc)

  Yes

  No

  N/A

• Check working lamps

  Yes

  No

  N/A

• Check electrical cabinet for tidiness and security

  Yes

  No

  N/A

• Grease crane as per manufactures greasing schedule

  Yes

  No

  N/A

• Check whisker switch

  Yes

  No

  N/A

• Check slack rope switch

  Yes

  No

  N/A

• Check overload switch

  Yes

  No

  N/A

• Check condition and date of inertia reel

  Yes

  No

  N/A

• Lubricate and check operation of safety catch

  Yes

  No

  N/A

• Check date and condition of safety harness

  Yes

  No

  N/A

• Check condition of lift structure

  Yes

  No

  N/A

• Check operation of retarder

  Yes

  No

  N/A

• Check operation of foot brakes

  Yes

  No

  N/A

• Check Parking brake operation

  Yes

  No

  N/A

• Check operation of rear/all wheel steering

  Yes

  No

  N/A

• Check coolant temperature

  Yes

  No

  N/A

• Main hoist including anchor

• Auxiliary Hoist including anchor

• Trolley including anchor

• Erection including anchor

• Jib Fold

• 

• 1

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure (BAR)

• Condition

  Good

  Servicable

  Poor

• Condition

  Good

  Servicable

  Poor

• 2

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread Depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• Condition

  Good

  Servicable

  Poor

• 3

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 4

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 5

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 6

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 7

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 8

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 9

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 10

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 11

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 12

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 13

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 14

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• 15

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Yes

  No

  N/A

• 16

  Goodyear

  Mitchelin

  Bridgestone

  Budget

  Track

• Tread depth

• Tyre pressure

• Condition

  Good

  Servicable

  Poor

• ALL WHEEL NUTS TORQUED TO 650NM

  YES

  N/A Track

• NAME AND SIGNATURE OF PERSON TORQING WHEEL NUTS

  Sign

• ALL WHEEL NUT FITTED WITH COVER INDICATORS

  YES

  NO

• NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS

  Sign

• REASON FOR NOT CHECKING/FITTING WHEEL NUT COVERS

• NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS

  Sign

• Filters used

NAME AND SIGNATURE'S OF ALL FITTERS THAT COMPLETED THE SERVICE

• Fitters Signature

  Sign

• Fitters Signature

  Sign

• Fitters Signature

  Sign

• Fitters Signature

  Sign

• Fitters Signature

  Sign