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City Lifting B Service V1.1
City Lifting B Service V1.1
Simon Sanderson

City Lifting B Service V1.1

Major service

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Free City Lifting B Service V1.1 Checklist

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Title Page

  • Vehicle Registration

  • Model

  • Fleet no

  • Conducted on

  • Fitter

  • Milage

  • Chassis Hours

  • Superstructure Hours

Walkround

  • Check all lights (Amber beacons, driving lights, trailer lights, etc)

  • Check operation of horn

  • Check reflective markers

  • Check turn left Speaker

  • Check reversing alarm (must be white noise)

  • Check camera's (security and cleanliness)

  • Check condition of mirrors

  • Check condition or fit cross rail compliant stickers and FORS silver id sticker

  • Check general condition of exterior

  • Check spill kit (present and serviceable)

  • Check fire extinguisher (present, date no more than 1 year old, pressure, type,)

  • Check toolbox

  • Check Jump leads and nato sockets

Driving into the workshop

  • Check reverse camera picture

  • Check gauges and dials

  • Check Steering ball joints and linkages

  • Check steering box

  • Check torque rods

Chassis

  • Check outrigger feet security and stowage

  • Check outrigger rams and securing pins

  • Check outriggers and housings for cracks

  • check chassis spirit level for security

  • Check wheel bearing free play

  • Check king pins

  • Check suspension rams and pins

  • Check wheels for cracks

  • Remove brake drums and inspect brake lining wear

  • Check and adjust brakes

  • Replace idle hub bearing grease (every 70000 km)

  • Replace reduction hub oil

  • Check and lubricate prop shafts

  • Replace diff oil

  • Replace transfer box oil

  • Replace Torque converter oil and filter

  • Replace Gearbox oil and filter

  • Check clutch oil replace as necessary

  • Check clutch free play and operation

  • Check brake fluid level replace as necessary

  • Drain air recivers

  • Replace air dryer cartridge

  • Check air drier operation

  • Check pneumatic system for leaks

  • Check Hydraulic hoses and valve blocks for leaks and damage

  • Lubricate brake control pedal pivot pins

  • Check PTO operation

  • Check diff lock operation

  • Check transfer box low and high range selection

  • Check oil level in hydraulic pump drive gearbox

  • Check battery security and electrolyte level

  • Check operation of cab heater

  • Replace night heater fuel filter

  • Replace hydraulic filters

  • Check hydraulic oil level

  • Grease all nipples

  • Top up auto lube grease

Chassis Engine

  • Replace engine oil

  • Replace oil filter

  • Replace fuel filters

  • Clean sediment Screens

  • Replace air filters

  • Replace ADD Blue filters

  • Clean breathers

  • Check radiator hoses (including oil cooler and intercooler)

  • Clean radiator

  • Check and adjust coolant strength to 50%

  • Check water pump and alternator bearings for play (including idlers)

  • Check belt tension/condition

  • Check security of engine mountings

  • Check condition and security of exhaust/manifold

  • Check operation and security of exhaust brake

  • Check emergency shut down system operation

  • Check condition of spark arrestors/silencers

Superstructure Engine

  • Replace engine oil

  • Replace oil filter

  • Replace fuel filter

  • Clean sediment screens

  • Replace air filters

  • Replace ADD Blue filters

  • Replace engine to pump coupling with new style @ 5000hrs

  • Check radiator hoses (including oil cooler and intercooler)

  • Clean radiator

  • Check and adjust coolant strength @ 50%

  • Check coolant level

  • Check water pump and alternator bearings (including idlers)

  • Check belt tension and condition

  • Check security of engine mountings

  • Check condition and security of exhaust/manifold

  • Check emergency shutdown operation

  • Check air dryer operation

Superstructure

  • Replace jib fold winch gearbox oil

  • Replace trolley winch gearbox oil

  • Replace slew motor's gearbox oil

  • Replace hoist winch gearbox oil

  • Check jib fold rope and rope slack mechanism

  • Check and Grease trolley sheaves

  • Check and grease jib sheaves and grease points (including Fly jibs)

  • Check main and fly jib pins

  • Check and grease hook block's sheaves

  • Check hook block safety catch and transport stowage position

  • Erect crane and adjust speed's as necessary

  • Check Aux crane operation and rope condition

  • Check hoist rope condition

  • Check trolley rope condition

  • Check erecting rope and sheaves

  • Luff crane and check self snap alarm

  • Check hoist and trolley limits in luff

  • Check correct operation of crane (including limits host, and trolley)

  • Lift known weight and check SLI for correct operation (including 90% and 100% cut outs)

  • Check audible and visual warning lights and Siren

  • Check correct operation of stretched jib

  • Adjust trolley rope tension as necessary

  • Check camera for security and operation

  • Replace hydraulic filters

  • Check hydraulic oil level

  • Check cab heater for operation

  • Replace cab night heater fuel filter

  • Check panel indicator lamps (half rig, luff, 4 falls, etc)

  • Check working lamps

  • Check electrical cabinet for tidiness and security

  • Grease crane as per manufactures greasing schedule

Lift

  • Check whisker switch

  • Check slack rope switch

  • Check overload switch

  • Check condition and date of inertia reel

  • Lubricate and check operation of safety catch

  • Check date and condition of safety harness

  • Check condition of lift structure

Road Test

  • Check operation of retarder

  • Check operation of foot brakes

  • Check Parking brake operation

  • Check operation of rear/all wheel steering

  • Check coolant temperature

Rope Inspection

  • Main hoist including anchor

  • Auxiliary Hoist including anchor

  • Trolley including anchor

  • Erection including anchor

  • Jib Fold

Tyre condition

  • tyre info.jpg

  • 1

  • Tread depth

  • Tyre pressure (BAR)

  • Condition

  • Condition

  • 2

  • Tread Depth

  • Tyre pressure

  • Condition

  • Condition

  • 3

  • Tread depth

  • Tyre pressure

  • Condition

  • 4

  • Tread depth

  • Tyre pressure

  • Condition

  • 5

  • Tread depth

  • Tyre pressure

  • Condition

  • 6

  • Tread depth

  • Tyre pressure

  • Condition

  • 7

  • Tread depth

  • Tyre pressure

  • Condition

  • 8

  • Tread depth

  • Tyre pressure

  • Condition

  • 9

  • Tread depth

  • Tyre pressure

  • Condition

  • 10

  • Tread depth

  • Tyre pressure

  • Condition

  • 11

  • Tread depth

  • Tyre pressure

  • Condition

  • 12

  • Tread depth

  • Tyre pressure

  • Condition

  • 13

  • Tread depth

  • Tyre pressure

  • Condition

  • 14

  • Tread depth

  • Tyre pressure

  • Condition

  • 15

  • Tread depth

  • Tyre pressure

  • Condition

  • 16

  • Tread depth

  • Tyre pressure

  • Condition

DECLARATION AND FILTERS USED

  • ALL WHEEL NUT'S TORQUED TO 650NM

  • NAME AND SIGNATURE OF PERSON TORQUING WHEEL NUT'S

  • ALL WHEEL NUT'S FITTED WITH COVER INDICATORS

  • NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS

  • REASON FOR NOT CHECKING/FITTING WHEEL NUT COVER INDICATORS

  • NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS

  • Filters used

NAME AND SIGNATURE'S OF ALL FITTER THAT COMPLETED THE SERVICE

  • Fitters Signature

  • Fitters Signature

  • Fitters Signature

  • Fitters Signature

  • Fitters Signature

City Lifting B Service V1.1
Simon Sanderson

City Lifting B Service V1.1

Major service

Use this Template
The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.

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