Title Page
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Vehicle Registration
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Model
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Fleet no
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Conducted on
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Fitter
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Milage
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Chassis Hours
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Superstructure Hours
Walkround
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Check all lights (Amber beacons, driving lights, trailer lights, etc)
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Check operation of horn
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Check reflective markers
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Check turn left Speaker
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Check reversing alarm (must be white noise)
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Check camera's (security and cleanliness)
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Check condition of mirrors
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Check condition or fit cross rail compliant stickers and FORS silver id sticker
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Check general condition of exterior
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Check spill kit (present and serviceable)
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Check fire extinguisher (present, date no more than 1 year old, pressure, type,)
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Check toolbox
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Check Jump leads and nato sockets
Driving into the workshop
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Check reverse camera picture
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Check gauges and dials
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Check Steering ball joints and linkages
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Check steering box
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Check torque rods
Chassis
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Check outrigger feet security and stowage
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Check outrigger rams and securing pins
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Check outriggers and housings for cracks
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check chassis spirit level for security
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Check wheel bearing free play
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Check king pins
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Check suspension rams and pins
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Check wheels for cracks
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Remove brake drums and inspect brake lining wear
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Check and adjust brakes
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Replace idle hub bearing grease (every 70000 km)
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Replace reduction hub oil
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Check and lubricate prop shafts
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Replace diff oil
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Replace transfer box oil
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Replace Torque converter oil and filter
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Replace Gearbox oil and filter
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Check clutch oil replace as necessary
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Check clutch free play and operation
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Check brake fluid level replace as necessary
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Drain air recivers
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Replace air dryer cartridge
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Check air drier operation
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Check pneumatic system for leaks
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Check Hydraulic hoses and valve blocks for leaks and damage
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Lubricate brake control pedal pivot pins
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Check PTO operation
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Check diff lock operation
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Check transfer box low and high range selection
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Check oil level in hydraulic pump drive gearbox
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Check battery security and electrolyte level
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Check operation of cab heater
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Replace night heater fuel filter
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Replace hydraulic filters
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Check hydraulic oil level
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Grease all nipples
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Top up auto lube grease
Chassis Engine
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Replace engine oil
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Replace oil filter
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Replace fuel filters
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Clean sediment Screens
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Replace air filters
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Replace ADD Blue filters
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Clean breathers
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Check radiator hoses (including oil cooler and intercooler)
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Clean radiator
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Check and adjust coolant strength to 50%
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Check water pump and alternator bearings for play (including idlers)
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Check belt tension/condition
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Check security of engine mountings
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Check condition and security of exhaust/manifold
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Check operation and security of exhaust brake
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Check emergency shut down system operation
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Check condition of spark arrestors/silencers
Superstructure Engine
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Replace engine oil
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Replace oil filter
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Replace fuel filter
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Clean sediment screens
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Replace air filters
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Replace ADD Blue filters
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Replace engine to pump coupling with new style @ 5000hrs
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Check radiator hoses (including oil cooler and intercooler)
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Clean radiator
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Check and adjust coolant strength @ 50%
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Check coolant level
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Check water pump and alternator bearings (including idlers)
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Check belt tension and condition
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Check security of engine mountings
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Check condition and security of exhaust/manifold
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Check emergency shutdown operation
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Check air dryer operation
Superstructure
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Replace jib fold winch gearbox oil
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Replace trolley winch gearbox oil
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Replace slew motor's gearbox oil
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Replace hoist winch gearbox oil
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Check jib fold rope and rope slack mechanism
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Check and Grease trolley sheaves
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Check and grease jib sheaves and grease points (including Fly jibs)
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Check main and fly jib pins
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Check and grease hook block's sheaves
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Check hook block safety catch and transport stowage position
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Erect crane and adjust speed's as necessary
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Check Aux crane operation and rope condition
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Check hoist rope condition
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Check trolley rope condition
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Check erecting rope and sheaves
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Luff crane and check self snap alarm
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Check hoist and trolley limits in luff
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Check correct operation of crane (including limits host, and trolley)
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Lift known weight and check SLI for correct operation (including 90% and 100% cut outs)
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Check audible and visual warning lights and Siren
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Check correct operation of stretched jib
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Adjust trolley rope tension as necessary
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Check camera for security and operation
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Replace hydraulic filters
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Check hydraulic oil level
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Check cab heater for operation
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Replace cab night heater fuel filter
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Check panel indicator lamps (half rig, luff, 4 falls, etc)
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Check working lamps
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Check electrical cabinet for tidiness and security
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Grease crane as per manufactures greasing schedule
Lift
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Check whisker switch
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Check slack rope switch
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Check overload switch
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Check condition and date of inertia reel
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Lubricate and check operation of safety catch
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Check date and condition of safety harness
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Check condition of lift structure
Road Test
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Check operation of retarder
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Check operation of foot brakes
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Check Parking brake operation
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Check operation of rear/all wheel steering
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Check coolant temperature
Rope Inspection
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Main hoist including anchor
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Auxiliary Hoist including anchor
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Trolley including anchor
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Erection including anchor
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Jib Fold
Tyre condition
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1
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Tread depth
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Tyre pressure (BAR)
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Condition
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Condition
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2
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Tread Depth
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Tyre pressure
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Condition
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Condition
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3
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Tread depth
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Tyre pressure
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Condition
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4
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Tread depth
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Tyre pressure
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Condition
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5
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Tread depth
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Tyre pressure
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Condition
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6
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Tread depth
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Tyre pressure
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Condition
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7
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Tread depth
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Tyre pressure
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Condition
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8
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Tread depth
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Tyre pressure
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Condition
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9
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Tread depth
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Tyre pressure
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Condition
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10
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Tread depth
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Tyre pressure
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Condition
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11
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Tread depth
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Tyre pressure
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Condition
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12
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Tread depth
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Tyre pressure
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Condition
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13
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Tread depth
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Tyre pressure
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Condition
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14
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Tread depth
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Tyre pressure
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Condition
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15
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Tread depth
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Tyre pressure
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Condition
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16
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Tread depth
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Tyre pressure
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Condition
DECLARATION AND FILTERS USED
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ALL WHEEL NUT'S TORQUED TO 650NM
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NAME AND SIGNATURE OF PERSON TORQUING WHEEL NUT'S
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ALL WHEEL NUT'S FITTED WITH COVER INDICATORS
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NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS
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REASON FOR NOT CHECKING/FITTING WHEEL NUT COVER INDICATORS
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NAME AND SIGNATURE OF PERSON CHECKING/FITTING WHEEL NUT COVER INDICATORS
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Filters used
NAME AND SIGNATURE'S OF ALL FITTER THAT COMPLETED THE SERVICE
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Fitters Signature
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Fitters Signature
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Fitters Signature
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Fitters Signature
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Fitters Signature