AC Brothers PDI & Pilot run Inspection Report

• Conducted on

  Date

• Prepared by

• Location
  Address

• Client

• Item Description

• Inspection Type

  Final

  Inline

  Initial

  Pilot Run

• PO No.

• SKU No.

• Order Qty.

• Inspection Qty.

• AQL Sampling

• Sample Size

• Major Defects Qty.

• Minor Defects Qty.

• Inspection

  Pass

  Fail

  N/A

• Carton Drop Test

  Safe

  At Risk

  N/A

• Moisture content

  Pass

  Fail

  N/A

• Adhesion Test

  Pass

  Fail

  N/A

• Finishing Properties

  Safe

  At Risk

  N/A

• Stability Test

  Pass

  Fail

  N/A

• Crocking Test

  Pass

  Fail

  N/A

• Stain Test

  Pass

  Fail

  N/A

• Assembly/Fitment

  Safe

  At Risk

  N/A

• Functional Test

  Pass

  Fail

  N/A

• Hi-Pot Test

  Safe

  At Risk

  N/A

• Earth Continuity

  Safe

  At Risk

  N/A

• Strain Relief Test

  Pass

  Fail

  N/A

• Others

  Pass

  Fail

  N/A

• Outer packaging

  Pass

  Fail

  N/A

• Carton Marking & Labelling

  Pass

  Fail

  N/A

• Packaging

  Pass

  Fail

  N/A

• Inner Label

  Pass

  Fail

  N/A

• Silica Gel/Suffocation Warning

  Media

• Carton Size

• Inner Carton Size

• Approved Sample

  Good

  Fair

  Poor

  N/A

• Production Sample VS Approved CS

  Media

• Finishing Comparison with Approved CS/Shade Band

  Pass

  Fail

  N/A

• Approved Sample Dimensions

  Pass

  Fail

  N/A

• Production Sample Dimensions

  Pass

  Fail

  N/A

• Product Labels

  Pass

  Fail

  N/A

• Assembly Instructions

  Pass

  Fail

  N/A

• Hardware

  Pass

  Fail

  N/A

• Assembled Pieces

  Pass

  Fail

  N/A

• Inspected Samples (Group Photo)

  Media

• Others

  Pass

  Fail

  N/A

• Variation in Size

  Minor

  Major

  N/A

• Color/Gloss Distress/Color does not matched

  Minor

  Major

  N/A

• Broken/Crack

  Minor

  Major

  N/A

• Sharp Edges

  Minor

  Major

  N/A

• Wobbling/Balance

  Minor

  Major

  N/A

• Tilt/Alignment

  Minor

  Major

  N/A

• Grinding/Tool Marks

  Minor

  Major

  N/A

• Scratches

  Minor

  Major

  N/A

• Pin Holes

  Minor

  Major

  N/A

• Excessive Gap

  Minor

  Major

  N/A

• Dents

  Minor

  Major

  N/A

• Spots

  Minor

  Major

  N/A

• Peel-off/ Chip-off

  Minor

  Major

  N/A

• Rust/Oxidation

  Minor

  Major

  N/A

• Touching/Self Staining

  Minor

  Major

  N/A

• Dirt Marks

  Minor

  Major

  N/A

• Holes Un-aligned

  Minor

  Major

  N/A

• Improper Assembly/Fitment

  Minor

  Major

  N/A

• Size out of tolerance

  Minor

  Major

  N/A

• Workmanship error

  Minor

  Major

  N/A

• Deformed

  Minor

  Major

  N/A

• Wrong Hardware

  Minor

  Major

  N/A

• Labelling error

  Minor

  Major

  N/A

• Packing not as spicified

  Minor

  Major

  N/A

• Others

  Minor

  Major

  N/A

• Others

  Minor

  Major

  N/A

• undefined

• Inspector Name

undefined

• Inspector Sign

  Sign