Area Tour
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Conducted on
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Prepared by
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Supported by
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Location
Cleanliness
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All equipment is clean and in satisfactory condition?
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All ducting/cupboards/racking/pipe work/vents/ceilings/overhead fixtures/walls/doors/windows and hand rails are clean and free from contamination?
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No evidence of mould, grease, oil or dirt?
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No evidence of excessive spills on the floor?
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No evidence of leaking fluid or air?
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Drains are clean and free from debris, nuts and bolts?
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Rubbish, spillages and other waste not left and to accumulate?
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Wheelie bins and skips are clean and in good repair?
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All paper towel, soap and glove dispensers filled and operational?
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No evidence that equipment and tools used for housekeeping and hygiene have been exchanged between their permitted areas of use, used in a manner contrary to instruction and damaged or soiled to an extent that prevents the required standards of cleaning?
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No unauthorised chemical/cleaning present on the line?
Storage
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All chemicals, oils, greases, fuels and inks stored and segregated as per COSHH assessment?
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All chemicals, oils, greases clearly labelled?
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No redundant equipment in the area. No unneeded tools, equipment furniture present?
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Change parts off the floor and stored on correct racks/area?
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Materials on the line are stored and labelled correctly and only for current run?
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All hoses are stored correctly when not in use?
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Tools/equipment stored correctly and PAT tested (where applicable)?
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Stock stored correctly and off the floor where appropriate?
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Products are not stored outside and in direct sunlight?
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Raw materials, ingredients, finished products, frozen stock segregated appropriately and labelled?
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Material stored at correct temperature as advised?
Standards
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Buildings, windows/skylights are shaded using a UV protective filter?
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Ceilings, overheads fixtures, walls, doors, racking and windows are undamaged and appropriate for the operation?
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All lighting fixtures/bulbs have a protective shield and are all working?
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All doors and windows are closed or have a protective mesh screen/shutter over them?
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No signs or evidence of pest activity or ingress or potential of ingress (I.e. Holes)?
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Absence of 'sticky tape' engineering?
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All signage (including warning and hazardous) is relevant, legible and up to date?
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All equipment in use is within its calibration period?
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All lifting equipment certificated (correct colour tag)?
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Platforms/scaffolding in good condition and secure. Tagged and current where applicable?
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Waste segregated in the appropriate channels. Hazardous waste requirements are adhered to?
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Electrical panels locked?
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Correct PPE including hearing protection worn where appropriate, hair nets must be must be worn over ears?
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No evidence of any other product except what is being produced on the line or water present?
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Racking weight certificates present on the end of racking?
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Compressed gases (cylinders and pipes) secured - valves effective?
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Machine tools and guarding. Tools correctly guarded. Guarding in good condition and effective. Checks completed. Isolation correct - lock off et.
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Pre-use inspections completed for machinery, FLT's and PPT's where relevant - including working horns, hazard lights?
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Electrical/mechanical/hydraulic power systems - correctly signed, correct tension, good condition, no leaks, isolated?
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Emergency instructions (fire action signs, press button indicators, exit signs, direction signs) - in good condition, filled in fully, clear and correctly labelled?
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Fire protection (fire extinguishers, hoses, sprinklers) - correctly labelled and located. Tags and seals in place. No leaks. Used correctly (not to prop open doors). No empty extinguisher boxes. Checks dated correctly and in date?
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Eye baths and showers - in date, no drips, working correctly, seals maintained and clean?
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First aid room/first aid pouches and boxes - material up to date, available and sterile. Clean and tidy, books and materials in place?
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Salt grit is suitably stored and in sufficient quantities?
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In BOM on line current/in use and information entered into Questar correctly?
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Are fills/proportioning/rejects to standard, do operators know targets?
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On line 4, has auto flush been done in last hour and entered into Questar?
Behavioural
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No evidence of food being consumed in in designated areas?
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No personal items in work area, I.e. Bags and newspapers?
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Hands of operators and contractors are clean, fingernails short, unpolished and no false finger nails?
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Site jewellery code being followed?<br>
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No evidence if individuals footwear causing cross contamination?
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Uniform clean and worn correctly?
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Electrical equipment turned off/looked off when not in use?
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Operators working calmly, no rushing, shouting out aggressive tendencies?