Asphalt Plant

• Asphalt Plant Audit

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Control House - Scale

• T5 - Risk Assessment Manual being done daily and correct?

  Yes

  No

  N/A

• Check T5 Manual

• Emergency Phone Numbers Posted?

  Yes

  No

  N/A

• Smoke Detectors working properly?

  Yes

  No

  N/A

• First Aid Kits Stocked?

  Yes

  No

  N/A

• Stairs and handrails in good working condtion?

  Yes

  No

  N/A

• MSDS manual up to date?

  Yes

  No

  N/A

• Check one product and make sure its up to date in manual.

• Radio communication with loader and ground employees?

  Yes

  No

  N/A

• Monthly Fire extinguishers inspection log done/or tags logged?

  Yes

  No

  N/A

• Housekeeping Good?

  Yes

  No

  N/A

• Plant horn works for start ups?

  Yes

  No

  N/A

• Pedestrian plan in place, map posted where it can be scene by customers?

  Yes

  No

  N/A

• Windows clear, no obstructions to silos or loadout?

  Yes

  No

  N/A

• No fire hazardous, such as bad extension cords, trash can overfilled, flammable materials not stored properly?

  Yes

  No

  N/A

Personal Protective Equipment

• Hard Hats, safety glasses, steel toe boots and hearing protection being worn?

  Yes

  No

  N/A

• Proper gloves being worn when handling materials?

  Yes

  No

  N/A

• If respirators are used (other than dust masks worn on a voluntary basis) employees are medically qualified, trained and fit tested for respirator use?

  Yes

  No

  N/A

Lockout / Tagout

• Lockout / Tagout manual up to date and being used properly?<br>

  Yes

  No

  N/A

• Valve covers and lockout equipment devices available?

  Yes

  No

  N/A

• Each employee has his own lock?

  Yes

  No

  N/A

• Arch Flash equipment in good condition. Gloves, hardhat with face shield, Coveralls or uniforms.

  Yes

  No

  N/A

• Are all electrical panels,breakers and disconnect boxes labeled properly with arch flash lables?

  Yes

  No

  N/A

• Check lockout/tagout manual

Electrical Hazards

• Is electrical wiring free of damage and fraying?

  Yes

  No

  N/A

• Are permanet splices in cables insulated to the equivalent of the oringinal, strong, and sealed to moisture?

  Yes

  No

  N/A

• Are no repairs done to extension cords with the exeception of proper plug replacement?

  Yes

  No

  N/A

• Are GFCI provided on outlets around water and all extension cords?

  Yes

  No

  N/A

• 3 foot clearance around electrical boxes?

  Yes

  No

  N/A

• All electrical switches, breakers, etc. labled and warning signs posted around all electrical installations?

  Yes

  No

  N/A

Confined Space

• Confine Space Manual in place and being used properly?

  Yes

  No

  N/A

• Confine Space Monitor being calibrated and logged? At least every two weeks?

  Yes

  No

  N/A

• Bump Test being performed before each entry and logged?

  Yes

  No

  N/A

• All confined space areas properly labeled?

  Yes

  No

  N/A

• Check Confined Space Manual

Fall Protection/Fall Hazards

• All fall protection in good working condition?

  Yes

  No

  N/A

• Date of first use logged on fall protection devices (PPE) tag?

  Yes

  No

  N/A

• Ladders being inspected before each use?

  Yes

  No

  N/A

• Check ladders for damage.

• If employees are working at heights, is the area below barricade off half the distance they are working?

  Yes

  No

  N/A

• All ramps bermed half the distance of the largest equipment being used on ramps?

  Yes

  No

  N/A

• Barricades used under silo drop gate?

  Yes

  No

  N/A

Stairs and Walkways

• All stairs and walkways in good working condition?

  Yes

  No

  N/A

• Proper height on all handrails, at least 42"

  Yes

  No

  N/A

• Swing Gates on all working platforms?

  Yes

  No

  N/A

• Toe Boards on all Walkways?

  Yes

  No

  N/A

• Are housekeeping practices carried out to insure work area are safe from trip/fall hazards to employees?

  Yes

  No

  N/A

Guards

• Are all belts and pulleys within 42 inches form the ground fully guarded?

  Yes

  No

  N/A

• Are all conveyor systems within 7 foot of walking/working surface equipped with a shut-off cable or guard?

  Yes

  No

  N/A

Liquid AC Loading and Unloading

• All PPE in good working condition?

  Yes

  No

  N/A

• Hose and Coupling in good working condition?

  Yes

  No

  N/A

• Wheels chocks in good working condition?

  Yes

  No

  N/A

• Unloading Sign in place?

  Yes

  No

  N/A

• Haulers wearing proper PPE and following APAC procedures?

  Yes

  No

  N/A

• Take Photo of Loading Area

  Media

Equipment

• Daily equipment inspections being done daily?

  Yes

  No

  N/A

• Check one piece of equipment

• Take picture of equipment and unit number

  Media

• Are good house keeping practices employed in cab of equipment?

  Yes

  No

  N/A

• Seat and seat belt in good working condition?

  Yes

  No

  N/A

• Mirror adjusted properly and good working condition?

  Yes

  No

  N/A

• Back up alarm working proplery?

  Yes

  No

  N/A

• Check decibles 15' foot behind equipment - Above 90 dbs?

• Access steps and railing in good working condtion?

  Yes

  No

  N/A

• Are parking brakes capable of holding mobile equipment with typical load on max grade?

  Yes

  No

  N/A

Conveyance and storage of materials under pressure

• All compressed gas cyclinders secured in safe manner and properly capped when not in use?

  Yes

  No

  N/A

• Are oxygen clyinders stored from flammable materials and at least 25 feet from flammable gas cylinders?

  Yes

  No

  N/A

• Annual inspsection done on all pressure vessels/compressors?

  Yes

  No

  N/A

• Are storage areas for cylinder bottles labled, Full and Empty?

  Yes

  No

  N/A

• Does all high pressure lines have the approved high pressure clamp? No raditor clamps?

  Yes

  No

  N/A

• Is compressed air used for cleaning purposes regulated to 30 pounds?

  Yes

  No

  N/A

• Add media

  Media

Lifting Operations

• All lifting implements such as straps, cables and chains have their load limit identified, as applicable?

  Yes

  No

  N/A

• All safety latches in place?

  Yes

  No

  N/A

• Are employees lifting any material greater than 50 lbs?

  Yes

  No

  N/A

Fire Protection

• Are no smoking signs/labels posted around flammable materials?

  Yes

  No

  N/A

• Flammable Liquids stored an approved Safety Can and Containers?

  Yes

  No

  N/A

• Are all spills cleaned up?

  Yes

  No

  N/A

Unsafe Behavior

• All CRH FFE's being observed/safe behaivor observed during this audit? If no, please explain below, how it was corrected.

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Add signature

  Sign