🎖️ASSENT 5S INSPECTION - 2025🎖️

EVALUATION GUIDELINES:

• EVALUATION GUIDELINES:

  

📅 Month, Week & Date :

• Month :

  Select Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec

  • Jan
  • Feb
  • Mar
  • Apr
  • May
  • June
  • July
  • Aug
  • Sep
  • Oct
  • Nov
  • Dec

• Week Number:

  W1

  W2

  W3

  W4

• Conducted Date

  Date

• 5S Workshop Leadership Team Overview

  

• Evaluators Team Overview

  

SELECT YOUR EVALUVATION TEAM No:/Name.

• Select Evaluation & 5S Team:

  Select EV.T 1 EV.T 2 EV.T 3 EV.T 4 EV.T 5 EV.T 6 EV.T 7 EV.T 8 EV.T 9 EV.T 10 EV.T 11 EV.T 12 EV.T 13 EV.T 14 EV.T 15 EV.T 16 EV.T 17 EV.T 18 EV.T 19 EV.T 20 EV.T 21 EV.T 22 EV.T 23 EV.T 24 EV.T 25 EV.T 26 EV.T 27 EV.T 28 EV.T 29 EV.T 30

  • EV.T 1
  • EV.T 2
  • EV.T 3
  • EV.T 4
  • EV.T 5
  • EV.T 6
  • EV.T 7
  • EV.T 8
  • EV.T 9
  • EV.T 10
  • EV.T 11
  • EV.T 12
  • EV.T 13
  • EV.T 14
  • EV.T 15
  • EV.T 16
  • EV.T 17
  • EV.T 18
  • EV.T 19
  • EV.T 20
  • EV.T 21
  • EV.T 22
  • EV.T 23
  • EV.T 24
  • EV.T 25
  • EV.T 26
  • EV.T 27
  • EV.T 28
  • EV.T 29
  • EV.T 30

• Select Team Members:

  Select Muhammed Ali Jowhar Vishal Parab Add Replacement (In Case of Absence)

  • Muhammed Ali Jowhar
  • Vishal Parab
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

TRUSSELL BAY - 01

• TRUSSEL BAY 01 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Muhammed Ali Jowhar - Evaluator 1

  Sign

• Vishal Parab - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Mantu - Captain 1

  Sign

• MD Samar - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Harsha Azhar Add Replacement (In Case of Absence)

  • Harsha
  • Azhar
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

TRUSSELL BAY - 02

• TRUSSEL BAY 02 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear and Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Harsha - Evaluator 1

  Sign

• Azhar - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Rajesh - Captain 1

  Sign

• Rishikesh Panday - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Sivarajan Sankara Pravin Rasekar Add Replacement (In Case of Absence)

  • Sivarajan Sankara
  • Pravin Rasekar
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 01

• "BAY 01 Area Boundary Layout Plan"

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear and Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• Sivarajan Sankara - Evaluator 1

  Sign

• Pravin Rasekar - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Sarwan - Captain 1

  Sign

• Anandhu(CH) - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Kevin Benoy Paul Jith Add Replacement (In Case of Absence)

  • Kevin Benoy Paul
  • Jith
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 02

• BAY 02 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Kevin Benoy Paul - Evaluator 1

  Sign

• Jith - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Ajay - Captain 1

  Sign

• Saddam - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Mahmoud Samy Venish Subbaiah Add Replacement (In Case of Absence)

  • Mahmoud Samy
  • Venish Subbaiah
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 03

• BAY 03 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• Mahmoud Samy - Evaluator 1

  Sign

• Venish Subbaiah - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Suman - Captain 1

  Sign

• Nazim - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Dinesh Pillai Abhijith Palliyali Add Replacement (In Case of Absence)

  • Dinesh Pillai
  • Abhijith Palliyali
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 04

• BAY - 04 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Dinesh Pillai - Evaluator 1

  Sign

• Abhijith Palliyali - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Pintu - Captain 1

  Sign

• Vijeesh - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Vijin Viswan Patana Dorababu Add Replacement (In Case of Absence)

  • Vijin Viswan
  • Patana Dorababu
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 05

• BAY - 05 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Vijin Viswan - Evaluator 1

  Sign

• Patana Dorababu - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Sumesh - Captain 1

  Sign

• Sibi - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Dinakaran Abhijith Puthalath Add Replacement (In Case of Absence)

  • Dinakaran
  • Abhijith Puthalath
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 06

• BAY 06 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Dinakaran - Evaluator 1

  Sign

• Abhijith Puthalath - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Fayz - Captain 1

  Sign

• Sohag - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Muhammed Shafi Sujith Vaniyan Add Replacement (In Case of Absence)

  • Muhammed Shafi
  • Sujith Vaniyan
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 07

• BAY 07 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Muhammed Shafi - Evaluator 1

  Sign

• Sujith Vaniyan - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Sahbaz - Captain 1

  Sign

• Arbaz Khan - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Srihari Velaga Rehman Add Replacement (In Case of Absence)

  • Srihari Velaga
  • Rehman
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 08

• BAY 08 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM.

  Media

Add Evaluators signature

• Srihari Velaga - Evaluator 1

  Sign

• Rehman - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Umesh - Captain 1

  Sign

• Kalinder - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Suresh Dharmalingam Binu Samuthira pandian Add Replacement (In Case of Absence)

  • Suresh Dharmalingam
  • Binu Samuthira pandian
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 09

• BAY 09 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Suresh Dharmalingam - Evaluator 1

  Sign

• Binu Samuthira pandian - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Pradeep - Captain 1

  Sign

• Brejesh - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Jamaluddin Jaseem/Ragul Add Replacement (In Case of Absence)

  • Jamaluddin
  • Jaseem/Ragul
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 10

• BAY - 10 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• Narendher - Evaluator 1

  Sign

• Jamaluddin/Jaseem - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Yogesh - Captain 1

  Sign

• Ashruful - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Priya Vishnu Karthick Ganapathy Add Replacement (In Case of Absence)

  • Priya Vishnu
  • Karthick Ganapathy
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

BAY - 11

• BAY 11 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• Priya Vishnu - Evaluator 1

  Sign

• Karthick Ganapathy - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Praveen - Captain 1

  Sign

• MD Samar - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Faiz Mohamed Thakkiyudheen/Vysakh Add Replacement (In Case of Absence)

  • Faiz Mohamed
  • Thakkiyudheen/Vysakh
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

PEB AREA

• PEB AREA [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM.

  Media

Add Evaluators signature

• Faiz Mohamed - Evaluator 1

  Sign

• Vysakh/Thakkiyudheen - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Ashok - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Hari Osama Naser Add Replacement (In Case of Absence)

  • Hari
  • Osama Naser
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

OPEN YARD - 03

• OPEN YARD - 03 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CCALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Hari - Evaluator 1

  Sign

• Osama Naser - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Suresh - Captain 1

  Sign

• Vipin- Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Jijo Varghese Milton Add Replacement (In Case of Absence)

  • Jijo Varghese
  • Milton
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

OPEN YARD - 04

• OPEN YARD - 04 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Jijo Varghese- Evaluator 1

  Sign

• Milton - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Suresh - Captain 1

  Sign

• Sujith - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Rahul Harindranath Nikhil Prabhulan Add Replacement (In Case of Absence)

  • Rahul Harindranath
  • Nikhil Prabhulan
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

MPS 01 (LINE 1+2)

• MPS 01 (1+2) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Rahul Harindranath - Evaluator 1

  Sign

• Vishal Parab - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Vigneesh - Captain 1

  Sign

• Sharath - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Carmie Reyes Ralston Fredric Pinto Add Replacement (In Case of Absence)

  • Carmie Reyes
  • Ralston Fredric Pinto
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

MPS 2 (Line 3+Pre Blasting)

• MPS 2 (Line 3+Pre Blasting) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, & clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected & maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, & work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM.

  Media

Add Evaluators signature

• Carmie Reyes - Evaluator 1

  Sign

• Ralston Fredric Pinto - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Roy - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Dinesh Ellanti Faisal Babu Add Replacement (In Case of Absence)

  • Dinesh Ellanti
  • Faisal Babu
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

MPS 3 (CMM)

• MPS 3 (CMM) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Dinesh Ellanti - Evaluator 1

  Sign

• Faisal Babu - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Vijeesh - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Balamurugan Pavithran P Add Replacement (In Case of Absence)

  • Balamurugan
  • Pavithran P
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

MPS4 (Loose Plates + Angles)

• MPS4 (Loose Plates + Angles) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• Balamurugan - Evaluator 1

  Sign

• Pavithran P - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Basil (CH) - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select John Jesudoss Bhumir Dalal Add Replacement (In Case of Absence)

  • John Jesudoss
  • Bhumir Dalal
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

Blasting + Galva loading

• Blasting + Galva loading [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK

  Media

Add Evaluators signature

• John Jesudoss - Evaluator 1

  Sign

• Bhumir Dalal - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Mantu - Captain 1

  Sign

• MD Samar - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Jyothish Vishnu Umer Khawaja Add Replacement (In Case of Absence)

  • Jyothish Vishnu
  • Umer Khawaja
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

Painting Bay 1-4

• Painting Bay 1-4 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Jyothish Vishnu - Evaluator 1

  Sign

• Umer Khawaja - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Shyam /Sarin/Pappu CH - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Greegio Johnrose Ryan Lagman Add Replacement (In Case of Absence)

  • Greegio Johnrose
  • Ryan Lagman
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

Painting Bay 5-8

• Painting Bay 5-8 [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Drive Continuous Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 Call to Action Form

• Add pictures of the updated CALL TO ACTION FORM.

  Media

Add Evaluators signature

• Greegio Johnrose- Evaluator 1

  Sign

• Ryan Lagman - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Nannu - Captain 1

  Sign

• MD Samar - Captain 2

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Alex Jacob Jagan Add Replacement (In Case of Absence)

  • Alex Jacob
  • Jagan
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

Extension Area (Blasting + Painting)

• Extension Area (Blasting + Painting) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣4️⃣ Are tools, equipment, and materials stored safely in designated areas with proper labeling, shadow boards, or visual management?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ -Are the emergency eye wash stations fully functional, filled with water, easily accessible? <br> -Is the first aid box inspected monthly for stock levels, expired items, and restocked as needed?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media

Add Evaluators signature

• Alex Jacob - Evaluator 1

  Sign

• Jagan - Evaluator 2

  Sign

• For Replacement: Add name and Signature

  Sign

Add 5S Team Captain Signature

• Omar - Captain 1

  Sign

• For Replacement: Add name and Signature Captain.

  Sign

• Select Team Members:

  Select Johnson Anthony Sachin Add Replacement (In Case of Absence)

  • Johnson Anthony
  • Sachin
  • Add Replacement (In Case of Absence)

• Enter the Name of the Replacement Evaluator.

Dispatch Team 1 (Yard)

• Dispatch Team 1 (Yard) [Area Boundary Layout Plan]

  

SORT - Remove Unnecessary Items.

• 0️⃣1️⃣ Are unnecessary items removed from the workspace, and are only essential tools and materials kept in designated areas?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣2️⃣ Are waste bins used correctly, emptied regularly, and segregated according to waste types?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣3️⃣ Is the workspace cluttered with scrap metal pieces, defective materials, unused welding rods, grinding discs, or excess consumables?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SET IN ORDER - Organize for Efficiency.

• 0️⃣5️⃣ Are storage areas (shelves, racks, and pallets) used correctly, with items safely stacked and clearly labeled?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣4️⃣ Proper wood stacking, Crane Belts in place?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 0️⃣6️⃣ Are cables, hoses, and wires properly managed to prevent trip hazards and obstructions?

  Perfect

  Very Good

  Good

  Fair

  Poor

SHINE - Clean and Inspect for Quality and Safety.

• 0️⃣7️⃣ Are daily housekeeping tasks consistently performed to maintain a clean, organized, and clutter-free workspace?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣8️⃣Are cleaning tools stored in designated tools station / areas, well-maintained, and easily accessible when needed?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 0️⃣9️⃣ Are workstations, machinery, and equipment regularly inspected and maintained to ensure they remain in optimal condition?

  Perfect

  Very Good

  Good

  Fair

  Poor

STANDARDIZE – Establish Clear & Consistent Practices.

• 1️⃣0️⃣ Are floor markings, signage, and color codes correctly used to indicate storage areas, pathways, and work zones?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣1️⃣ Are all materials (raw, in-process, and finished) labeled with project and batch numbers and stored in designated locations for easy retrieval?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

• 1️⃣2️⃣ Are standardize safety signs, PPE requirement signs, and hazard warnings placed in key locations to ensure compliance, raise awareness, and prevent accidents?

  Select Perfect (No improvement needed) Very Good (Minor improvement needed) Good (Acceptable) Fair (significant improvement needed) Poor (Not Acceptable)

  • Perfect (No improvement needed)
  • Very Good (Minor improvement needed)
  • Good (Acceptable)
  • Fair (significant improvement needed)
  • Poor (Not Acceptable)

SUSTAIN - Maintain Standards & Foster Improvement.

• 1️⃣3️⃣ Is the workspace arranged ergonomically to minimize unnecessary movement and improve workflow efficiency?

  Perfect

  Very Good

  Good

  Fair

  Poor

• 1️⃣4️⃣ Are the 5S-related checklists (such as housekeeping, waste segregation, and tool inventory) and key performance indicators (KPIs) consistently updated and prominently displayed for easy reference?

  Perfect

  Very Good

  Good

  Fair

  Poor

📝 CALL TO ACTION FORM / FOLLOW UPON TASK.

• Add pictures of the updated CALL TO ACTION FORM / FOLLOW UPON TASK.

  Media