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  • Prepared by

  • Conducted on

  • Location
  • 1. Standard Work must be carried and recorded in real time

  • 2. Plant Manager will review this record, when available and sign

  • Date Here

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Lead tool box meeting with Asset Care Team (review current PM's: progress, completion, and effectiveness (with operations), open work orders & timing to complete/close, change-overs, etc.)

  • Monday

  • Tuesday

  • Wednesday

  • Thursday

  • Friday

Participate in Tier 2 meeting

  • Monday

  • Tuesday

  • Wednesday

  • Thursday

  • Friday

Support Systems Gemba walk & review all major support utility/support systems operations, e.g. chillers, towers, compressors, vaccum pumps, electrical gear, material handling (e.g. resin blowers, dryers, crystallizers, trim scrap systems, etc.), reclaim, conveyors, etc.

  • Monday

  • Tuesday

  • Wednesday

  • Thursday

  • Friday

Complete Zero State Gemba walk to verify all scheduled down equipment is powered off as appropriate

  • Monday

  • Tuesday

  • Wednesday

  • Thursday

  • Friday

  • Complete daily engagement activities such as Spot Awards, Communicating Results to Team Members, Thank You's, etc.

  • W - Walk the floor and audit running lines per Supervisor - Line Audit - SWIS

  • W - Audit one 6S zone per 6S audit sheets and review in your next T2 meeting

  • W - Review Asset Care Spend to ensure tracking to plant budgets

  • W - Verify that Operators have completed their Operator Asset Care Checklists (Autonomous Maintenance)

  • W - Audit One Day Shift Tier 1 Meeting per Standard Work

  • W - Audit One Night Shift Tier 1 Meeting per Standard Work

  • W - Randomly observe and coach one of you Maintenance Team Members on potential safety hazards, behaviors and compliance

  • M - Review Compressed Air Leak Program for timeliness, results, & corrective actions

  • M - Review Oil Analysis Program for timeliness, results, & corrective actions

  • M - Review Vibration Analysis Program for timeliness, results, and corrective actions

  • M - Review Ultrasound Program for timeliness, results, & corrective actions

  • M - Review IR Program for timeliness, results, & corrective actions

  • M - Review ECO Process to ensure all assets are properly tagged and accounted for that have been recently installed or altered in the previous month

  • M - Review Asset Care Work Flow process to ensure timely and effective communications. Adjust as needed

  • M - Audit one PEPS-Asset care Sub section and review your results in your next T2 meeting

  • Monthly- Review Supervisor LSW Template to see if any changes/additions are needed

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.