Commissioning - Performance Verification Testing

  • Barrier Information

  • AVB Barrier
  • Barrier Serial Number

  • Nasatka Barrier Product Line

  • Barrier Model

  • Enter Barrier Size

  • Ensure Barrier plate is no more than 5/8 inches from road surface (barrier plate should flat or almost flat when down)

  • Describe Failure and Corrective Action

  • Heat Trace Installed

  • Verify Breaker is GFPE

  • Verify Breaker is sized correctly (per AVB for Heat trace)

  • Thermostat Installed

  • Thermostat Sensor Probe attached to Cabinet

  • Splice and Power Connection Installed

  • Heat Trace END cap Installed

  • Was Heat Trace tested prior to Start-up

  • Tested By

  • Paint Scheme

  • Enter Sheme and Paint Color

  • Enter Custom Color Paint Finish

  • Take Picture of Paint Finish

  • Describe Non-Compliant and Corrective Action

  • Select Barrier Power Unit

  • Batteries Installed for MOOG

  • UPS battery Installed

  • Enter Main power feed (120/208/480/other)

  • Main Breaker Size to AVB

  • Grounding installed for Barrier Frame

  • Grounding installed for Cabinet

  • Verify COAST button (barrier goes down when pressed)

  • Barrier STOPS moving when Coast button is released.

  • Verify JOG toggle switch - Toggle UP - Barrier moves UP

  • Verify JOG toggle switch - Toggle DOWN - Barrier moves DOWN

  • Verify Drains (8 connected)

  • Actuator Power and Encoder cables secured as required

  • Surge Protection Device (SPD) Installed

  • HVAC installed

  • Enter Main power feed (120/208/480/other)

  • Enter Main Breaker Size to AVB

  • Ensure Hydraulic Fluid is installed in unit.

  • Describe Failure and Corrective Action

  • Ensure all hoses are installed and connected.

  • Describe Failure and Corrective Action

  • Ensure No leaks

  • Describe Failure and Corrective Action

  • Verify Operating Pressure Settings (min. pressure 1300 PSI - max pressure 2200 PSI)

  • Record pressure setting

  • Describe Failure and Corrective Action

1. Sequence of Operations - Normal Mode

  • SECURED/CLOSED/UP position initiated via the push button on Master Control Panel (MCP)?

  • Describe Failure and Corrective Action

  • UNSECURED/OPEN/DOWN Position initiated via push button on Master Control Panel (MCP)?

  • Describe Failure and Corrective Action

  • Barrier goes to the SECURED/CLOSED/UP position in standard operating time?

  • Describe Failure and Corrective Action

  • Barrier goes to the UNSECURED/OPEN/DOWN position in standard operating time?<br>

  • Describe Failure and Corrective Action

  • SECURED/CLOSED/UP position initiated via the push button on Remote panel(s)?

  • Describe Failure and Corrective Action

  • UNSECURED/OPEN/DOWN position initiated via the push button on Remote panel(s)?

  • Describe Failure and Corrective Action

  • Verified Indicating lights for status of barrier positions on Master Control Panel (MCP)?

  • MCP Barrier Position Light is ON "RED" when Barrier is UP/CLOSE/SECURED

  • Describe Failure and Corrective Action

  • MCP Barrier Position Light is ON "GREEN" when Barrier is DOWN/OPEN/UNSECURED

  • Describe Failure and Corrective Action

  • Describe Failure and Corrective Action

  • Verified Indicating lights for status of barrier position on Remote Control Panel (RCP)

  • RCP Barrier Position Light is ON "RED" when Barrier is UP/CLOSE/SECURED

  • Describe Failure and Corrective Action

  • RCP Barrier Position Light is ON "GREEN" when Barrier is DOWN/OPEN/UNSECURED

  • Describe Failure and Corrective Action

  • Verified all ILLUMINATED SWITCHES or LIGHTS are functional on Master control panel when LAMP TESTED

  • Describe Failure and Corrective Action

  • Verified AUDIBLE HORN and/or HORN STROBE ALARM to indicate barrier MOVING from the SECURED/UP position to UNSECURED/DOWN position and from the UNSECURED/DOWN position to the SECURED/UP position.

  • Describe Failure and Corrective Action

  • Verified all TRAFFIC SIGNAL LIGHTS

  • VERIFY LIGHT CHANGES FROM FLASHING YELLOW TO RED (BARRIER STARTS IN DOWN/UNSECURED/OPEN POSITION MOVING TOWARDS UP/SECURE/CLOSED POSITION)

  • Describe Failure and Corrective Action

  • VERIFY LIGHT STAYS SOLID RED AND CHANGES TO FLASHING YELLOW ONCE BARRIER IS COMPLETELY DOWN (BARRIER STARTS IN UP/SECURED/CLOSED POSITION MOVING TOWARDS DOWN/UN-SECURE/OPEN POSITION)

  • Verified all TRAFFIC SIGNAL LIGHTS - FLASHING YELLOW - BARRIER UNSECURED/OPEN/DOWN Position are functional.

  • Verified all TRAFFIC SIGNAL LIGHTS - RED ON - BARRIER SECURED/CLOSED/UP Position are functional.

  • Verified all TRAFFIC ARMS - ARM in the DOWN POSITION when Barrier is in the SECURED/CLOSED/UP Position are functional.

  • Verified all TRAFFIC ARMS - ARM in the UP POSITION when Barrier is in the UNSECURED/OPEN/DOWN Position are functional.

  • VERIFY LIGHT CHANGES FROM FLASHING YELLOW TO RED (BARRIER STARTS IN DOWN/UNSECURED/OPEN POSITION MOVING TOWARDS UP/SECURE/CLOSED POSITION)

  • Describe Failure and Corrective Action

  • VERIFY LIGHT CHANGES FROM SOLID RED TO FLASHING YELLOW (BARRIER STARTS IN UP/SECURED/CLOSED POSITION MOVING TOWARDS DOWN/UN-SECURE/OPEN POSITION)

  • Verified all TRAFFIC SIGNAL LIGHTS - FLASHING YELLOW - BARRIER UNSECURED/OPEN/DOWN Position are functional.

  • Verified all TRAFFIC SIGNAL LIGHTS - RED ON - BARRIER SECURED/CLOSED/UP Position are functional.

  • Verified all TRAFFIC ARMS - ARM in the DOWN POSITION when Barrier is in the SECURED/CLOSED/UP Position are functional.

  • Verified all TRAFFIC ARMS - ARM in the UP POSITION when Barrier is in the UNSECURED/OPEN/DOWN Position are functional.

  • Verify On-Barrier LED Lights are functional.

  • Comments

  • Enter any corrective actions that WILL NEED to be undertaken.

  • Perform a Visual Inspection of Barrier for any damages.

2. SoO - EMERGENCY FAST OPERATION (EFO) OR EMERGENCY SECURE OPERATION (ESO)

  • ALL Barrier(s) are in UNSECURED/OPEN/DOWN Position. Initiate EFO/E-UP Push Button on Master Panel and Barrier(s) move to SECURE/CLOSE/UP position. (Safety loops and Photo Eye are bypassed by EFO/ESO command)

  • ALL Barriers are in UNSECURED/OPEN/DOWN Position. Initiate EFO/ESO Push Button on Remote Panel and Barriers move to SECURE/CLOSE/UP position. (Safety loops and Photo Eyes are bypassed by EFO/ESO command)

  • EFO/ESO ALARM sounds continuously , until Key RESET of the system at Master Control Panel.

  • Barrier goes to SECURED/CLOSED/UP position in Approx. two seconds or less for EFO/ESO.

  • Verified all ILLUMINATED SWITCHES or LIGHTS are functional on both Master control panel(s) and Remote panel(s) during EFO/ESO.

  • EFO/ESO Initiated. Verified all TRAFFIC LIGHTS are RED and ON - Barrier is in SECURED/CLOSED/UP position are functional during EFO/ESO.

  • Verified all TRAFFIC ARMS - ARM is in the DOWN POSITION when Barrier is moving to the SECURED/CLOSED/UP Position are functional during Normal Operation.

  • Verified all TRAFFIC ARMS - ARM in the DOWN POSITION when Barrier completes to the SECURED/CLOSED/UP Position are functional during EFO/ESO.

  • Verified all TRAFFIC ARMS - ARM in the UP POSITION when Barrier is in the UNSECURED/OPEN/DOWN Position are functional during Normal Operation.

  • Verified Safety Loops for Traffic Arms. (Test while arm is moving DOWN from the UP POSITION.)

  • Verify Barrier Safety Loops. (Test while Barrier is moving from UNSECURE to SECURE position)

  • Enter any corrective actions that WILL NEED to be undertaken

3. Sequence of Operations - SPECIAL MODE/MANUAL MODE.

  • Manual Operation of Barrier.

  • Fill in any Special Sequence of Operations requirements (Card Reader, Roll down doors, ETC.)

4. PLC Settings

  • PLC System Settings

4.1 Barrier Options

  • STOP ON SAFETY

  • EFO RESUME DELAY

  • LOOP 1 PRESENCE ONLY

  • GRAVITY NONSECURE

  • STOP ON SAFETY NONSECURE

  • RESECURE RETRY

  • TRAFF LT RED RESECURE START

  • EFO & SECURE VALVE

  • SAFETY LOOPS

  • ANALOG ON

  • CARD READER

  • STANDARD TANK HPU OR EPU

  • WARNING HORN ALL TRANSITIONS

  • WARNING HORN EXCESSIVE LOOP

  • SYNC MODE

  • NO TRAFFIC AUTOCLOSE

  • PICTURES OF SETTINGS

4.2 BARRIER TIMERS - TIMER VALUES IN TENTHS OF A SECOND (10 = 1 SECOND)

  • SECURE TIME

  • NONSECURE TIME

  • EFO TIME

  • GATE ARM UP TIME

  • GATE ARM DOWN TIME

  • LOOP OCCUPIED TIMER

  • TRAFFIC FIGHT DELAY NONSECURE TIME

  • NONSECURE WARNING TIME

  • PICTURE OF SETTINGS

4.3 ADVANCE BARRIER TIMERS

  • EFO DELAY TIME

  • EFO RESUME DELAY TIME

  • RESECURE DELAY TIME

  • CARD READER CLOSE DELAY TIME

  • NO ENTRY AUTOCLOSE TIME

  • INPUT SCAN TIME

  • Nsec MAX when Nsec TIME

  • Sec MAX when Sec TIME

  • Nsec VALVE HOLD OPEN TIME

  • PRE WARN TIME

  • PICTURE OF SETTINGS

  • 5. Loop Detector Module
  • LOOP Detector Module DIP Settings

  • LOOP Detector LED Status

  • PICTURE OF LOOP DETECTOR MODULE WITH FINAL SETTINGS

6. User Interface Panel - MASTER (MCP)

  • Master Panel Installed

  • Power On and OFF - Keyed switch Installed

  • Verify Operation and Blue Light ON

  • Remote 1 - Keyed switch Installed

  • Verify Operation and Blue Light ON

  • EFO/ESO RESET - Keyed switch Installed

  • Verify Operation

  • EFO/ESO Button with Lockable Cover Installed

  • Verify Operation

  • EFO/ESO RESET - Keyed switch Installed

  • Verify Operation

  • LAMP TEST - Push Button Installed

  • Verify Operation

  • FAULT LIGHT - Installed

  • Verify Operation

  • BARRIER SECURE - PUSH BUTTON (RED) - Installed

  • Verify Operation

  • BARRIER NONSECURE - PUSH BUTTON (GREEN) - Installed

  • Verify Operation

7. User Interface Panel - REMOTE (RCP)

  • REMOTE Panel Installed

  • Power On and OFF - Keyed switch and Blue LED installed

  • EFO/ESO Button with Lockable Cover Installed

  • Verify Operation

  • BARRIER SECURE - PUSH BUTTON (RED) - Installed

  • Verify Operation

  • BARRIER NONSECURE - PUSH BUTTON (GREEN) - Installed

  • Verify Operation

  • LAMP TEST - Push Button Installed

  • Verify Operation

  • FAULT LIGHT - Installed

  • Verify Operation

8. User Interface Panel - LOCAL (LCP)

  • LOCAL Control Panel - LCP (TETHER connection at EPU)

  • Power On and OFF - Keyed switch and Blue LED installed

  • EFO/ESO Button with Lockable Cover Installed

  • Verify Operation

  • FAULT LIGHT - Installed

  • Verify Operation

  • LAMP TEST - Push Button Installed

  • Verify Operation

  • BARRIER SECURE - PUSH BUTTON (RED) - Installed

  • Verify Operation

  • BARRIER NONSECURE - PUSH BUTTON (GREEN) - Installed

  • Verify Operation

APPROVAL AND ACCEPTANCE

9.0 APPROVAL and ACCEPTANCE AUTHORIZED SIGNATURES

  • ELECTRONIC SIGNATURE ACKNOWLEDGE, I AGREE THAT MY ELECTRONIC SIGNATURE
    IS A LEGALLY BINDING EQUIVALENT TO MY HANDWRITTEN SIGNATURE. WHENEVER I
    EXECUTE AN ELECTRONIC SIGNATURE, IT HAS THE SAME VALIDITY AND MEANING AS
    MY HANDWRITTEN SIGNATURE. I WILL NOT AT ANY TIME IN THE FUTURE, REPUDIATE
    THE MEANING OF MY ELECTRONIC SIGNATURE OR CLAIM THAT MY ELECTRONIC SIGNATURE IS NOT LEGALLY BINDING.

  • On Site Representative (GC/Customer)

  • End-User Representative

  • Installer Representative

  • Nasatka Representative

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