Title Page
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Employee Name
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Incident Type
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Primary Department
- Storage
- Ingredient Preparation
- Processing/Kitchen
- Filling
- Sterilizing
- Packaging
- Warehouse
- Logistics
- Maintenance
- Services/Utilities
- Cleaning/Sanitation
- Office
- Laboratory
- Packaging Manufacture
- Other
Investigation
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Incident Location or Line
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Date and Time
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Incident Description
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Actual severity
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Worker type
- Kraft Heinz Employee
- Agency Temporary Worker
- Contractor Fixed
- Contractor Maintenance
- Visitor
- Other
- N/A
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Name
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First Name
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Last Name
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Potential severity
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Immediate actions taken
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Reported by
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Supervisor
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Date reported to supervisor
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Did anyone see this happen?
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Who
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Activity
- Response to problem
- Routine task
- Maintenance
- Cleaning/Sanitation
- Non-routine task
- Normal activity
- By-stander
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Consecutive days worked prior to incident
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Hours on shift
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Length of time on the job when incident occurred (years)
- <1
- 1-2
- 3-5
- 6-8
- 9-11
- 12-14
- >15
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In training
Root Cause Analysis
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Team members present
5W1H
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WHAT - what does the problem look like? What product, machine, material is being used? What size?
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Material, Machine & Size:
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WHEN - When did the problem occur? when in the sequence of operation (i.e. start up, continuous running, intermittent problem, shutdown, changeover)?
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Time:
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WHERE - Where did you see the problem? Where on the equipment or material did you see the problem?
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WHO - Who does it affect? Everyone? Or is it a problem for some individuals or teams? What info can individuals of the team offer? Is it skill related?
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WHICH - Which trend or pattern does the problem have? (i.e. is the problem more frequent on Monday? In the morning? After changeovers? Which direction does the problem happen in? Or is it random?
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HOW - How is the state of the equipment changed from the optimal or standard? How many times does the problem occur?
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Revised Description of problem:
Observations
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Unsafe Condition
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Unsafe Condition
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Unsafe Act(s)
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Unsafe Act(s)
Countermeasures
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Countermeasure 1
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Responsbile
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Date-planned
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Countermeasure 2
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Responsbile
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Date-planned
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Countermeasure 3
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Responsbile
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Date-planned