Title Page
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British Bakels Liverpool
- Sugar Paste Z arms
- Sugar Paste Packing
- Marzi Z arm
- Marzi Packing
- Caramel
- Blendesi
- Pots 1
- Pots 2
- Prep 1st Floor
- Prep 2nd Floor
- Soft Icings
- Heavy Paste
- RT 400
- Z arm 9 & 10
- Bottle Line
- Bradlock / Cariba
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Conducted on
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Youssef El Jazouli
General
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Walls, ceiling, equipment belts, machinery, and floors Visually Clean
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No excessive pooling of water
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Line free from damage & engineering issues
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Area free from unnecessary equipment (equipment not needed to run the line)
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Work stations free of clutter
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Equipment is clean intact and fit for purpose (No damage)
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Pallet trucks and forklift are clean and in designated areas.
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Is the general fabrication in the area satisfactory (no foreign body risks, damaged areas, engineering issues etc)?<br>• No rust<br>• No flaking paint<br>• No loose mastic<br>• No Sellotape engineering<br>
Pallets
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Are the correct pallets in use? (wooden / plastic / fumigated)
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Are the pallets stored neatly and in the correct locations?
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Are Pallets intact and free of damage / loose bits of wood?
Cleaning Utensils (colour, storage, use)
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Not stored on the floor or left unattended.
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Correct colour by area/usage
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Utensils in a good & clean condition
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Shadow boards used correctly
Pest Control
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Doors closed when not in use
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Curtain strips/screens intact & Clean
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No Gaps around under doors (No Daylight visible)
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EFKs working (All lights On)
Drains
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Drains Clean and Free from debris
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Drains Free from off odours
Production and materials (packaging , finished/packaged products)
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Only material / packaging needed for current run is on the line
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Material and products covered correctly/fully when not is use
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All materials labelled correctly with full traceability information
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Any lubricants/glues stored close to the line must be so in a secure and stored in designated area
Physical / Chemical Contamination controls
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Equipment in use is controlled/factory issue pens, markers and scrapers
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Any damage reported via start up checks (check corrective action must be detailed)
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Plastic bags or seals opened correctly as per procedure
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Safety knifes & Scissors are issued and used as per procedure
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All chemicals correctly labelled
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Chemicals locked when not in use
Waste Control
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Appropriate clean bins in place for waste
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Waste materials segregated correctly
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No overflowing bins
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No bags tied/taped to side of lines
Protective clothing and hairnets/ beard snoods
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Are all employees observed during the time of the audit wearing the correct Personal Protective Equipment (PPE) for their tasks and roles?
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PPE must cover all personal clothing (i.e. no roll neck sweaters, high neck hooded jumpers, scarves etc.)
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Hairnet is correctly worn (all hair contained within hairnet)
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Beard snoods are worn over beards and moustaches
Hands/gloves
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Are the hand wash facilities clean and soap, sanitiser, hand towel and hot water available?
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Gloves are in Good condition and intact
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Material gloves worn only by finished product packers, only carrying out task
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Footwear clean and in good condition
Personal practices
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Fingernails are short, clean and free of nail varnish or false nails
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No Excessive makeup/perfume/aftershave is worn
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No false eyelashes are worn
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Only a plain wedding band is worn, no other jewellery is permitted.
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Glasses do not have stones in them and are not to be left unattended
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Only company issues mobile phones are observed
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Open cuts/grazes are covered by factory issue blue plaster
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No evidence of eating on the shop floor
