Block plant 5 fundamentals check list

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Safety

• Is LOTO being used?

  Safe

  At Risk

  N/A

• Is PPE being worn by all employees?

  Safe

  At Risk

  N/A

• Are the weekly safety talks being completed?

  Yes

  No

  N/A

• Is the forklift training up to date?

  Yes

  No

  N/A

• Are the monthly fire extinguisher checks completed?

  Yes

  No

  N/A

Quality

• What block are being made at block machine?

• Picture of block being made.

  Media

• Are the block being made at the proper moisture?

  Yes

  No

  N/A

• Are SOP's being utilized for each type of block?

  Yes

  No

  N/A

• Are the DSC's being filled out properly?

  Yes

  No

  N/A

• Are the quarterly hour height checks being completed and documented?

  Yes

  No

  N/A

• What block are being unloaded?

• Picture of block being unloaded.

  Media

• Are the block being unloaded of good quality.

  Yes

  No

  N/A

• Is the scrap rte for the day at an acceptable level?

  Yes

  No

  N/A

Productivity

• Are the hourly cycle counts at or above the standard?

• Are the change over times at or below the standard?

• Is the total downtime at or below the standard?

• Is downtime being accurately recorded?

• Is the head count inline with the production

Housekeeping/ 5s

• Do all tools have a marked home?

• Add media

  Media

• Are all tools in there place?

• Add media

  Media

• Are all red tagged and unneeded item removed from work area?

• Add media

  Media

• Is the office areas clean and organized?

• Add media

  Media

• Are the bathrooms and lunchroom areas clean?

• Add media

  Media

• Is the spare parts area organized and labeled?

• Add media

  Media

• Are the floors and plant areas swept and clean?

• Add media

  Media

Preventive maintenance

• Is the 52 week schedule in place and up to date?

• Does the maintenance efforts reflect the top ten downtime reasons?

• Are re-occurring issues added to the PM lst?

• Are the daily forklift reports completed and in a binder?

• Are the 52 week checklist completed and in binders?

• Is Red Tag Green Tag being used on the molds?

• Are the mold check list being completed?

• Are work orders being used and logged?

• Signature

  Sign