Title Page
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Document No.
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Prepared by
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Conducted on
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Enter Date and Time Assembly Started
Bus Bar & Finger Safe Cover Modification (3 per string)
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Tape off back of the busbar assembly to prevent contact with copper that mates with the cell terminals
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Number the voltage taps (tin-plated) beginning from the most negative busbar (e.g. 1-, 1+. 2+, 3+,…)
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Unseat the most negative voltage tap (tin plated) labeled "1-" and every voltage tap number greater than "35+" and secure off the side of the busbar assembly for later use
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Remove copper busbars that the voltage taps were removed from
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Remove plastic areas that have had the copper busbar removed
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Cut Voltage taps (40 & 42) to # inch lengths from voltage tap #. Strip, crimp and set into Molex 2-pin connector mark 42 as ground with silver sharpie
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Cut Voltage taps (44 & 46) to # inch lengths from voltage tap # . Strip, crimp and set into Molex 2-pin connector Mark 46 as ground with silver sharpie
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Using template, cut 3 finger safe plastics to
Quality Assurance Check
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QA check by another person
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Add signature
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Enter Date and Time Assembly Completed
