Title Page

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

1. Review of Area

  • 1.1 Site Tour Findings

  • Actions to be completed by:

  • Who is responsible for carrying out the actions?

2. EHS Review

  • 2.1 Near Misses - Actual v Target (Area/Contents)

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.2 Hazard/Near Miss - Corrective Actions

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.3 5S Scores and Progress

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.4 Accidents

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.5 First Aid Injuries

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.6 Environmental Issues

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.7 Training Hours

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.8 Technical/Behavioural Changes

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 2.9 LOTOTO

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

3. Costs

  • 3.1 Manufacturing Variances

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 3.2 Machine Variances

  • 3.2 Machine Variances

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 3.2.1 Maintenance KPI's

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 3.2.2 Maintenance Reports

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 3.3 Labour Variances

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 3.4 Industrial Savings

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1 Interlock Line

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.1 Adherence to Production Plan/Budget

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.2 Production Shift Patterns

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.3 Change-over times/organisation

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.4 Reject Rates

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.5 Customer Complaints

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.1.6 Energy Consumption

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2 Plain Tile (HSXC) Line

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.1 Adherence to Production Plan/Budget

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.1 Adherence to Production Plan/Budget

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.2 Production Shift Patterns

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.3 Change-over times/organisation

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.4 Reject Rates

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.5 Customer Complaints

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.2.6 Energy Consumption

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3 Ridge Line<br><br><br>

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.1 Adherence to Production Plan/Budget

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.2 Production Shift Patterns

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.3 Change-over times/organisation

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.4 Reject Rates

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.5 Customer Complaints

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.3.6 Energy Consumption

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4 Extruder Line<br><br><br>

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.1 Adherence to Production Plan/Budget

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.2 Production Shift Patterns

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.3 Change-over times/organisation

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.4 Reject Rates

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.5 Customer Complaints

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 4.4.6 Energy Consumption

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

5. Raw Materials

  • 5.1 Availability

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 5.2 Quality

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 5.3 Other (alt. supply, trials, etc.)

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

6. Personnel

  • 6.1 Key Changes

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 6.2 Training - Technical, Supervisory, etc.

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 6.3 Other (Unions, Employee Forums, etc.)

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

7. Capex

  • 7.1 Current Status

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

  • 7.2 Rolling Plan 3-Years

  • Who is responsible for carrying out the actions?

  • Actions to be completed by:

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