Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1. Review of Area
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1.1 Site Tour Findings
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Actions to be completed by:
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Who is responsible for carrying out the actions?
2. EHS Review
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2.1 Near Misses - Actual v Target (Area/Contents)
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.2 Hazard/Near Miss - Corrective Actions
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.3 5S Scores and Progress
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.4 Accidents
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.5 First Aid Injuries
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.6 Environmental Issues
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.7 Training Hours
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.8 Technical/Behavioural Changes
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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2.9 LOTOTO
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Who is responsible for carrying out the actions?
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Actions to be completed by:
3. Costs
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3.1 Manufacturing Variances
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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3.2 Machine Variances
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3.2 Machine Variances
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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3.2.1 Maintenance KPI's
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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3.2.2 Maintenance Reports
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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3.3 Labour Variances
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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3.4 Industrial Savings
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1 Interlock Line
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.1 Adherence to Production Plan/Budget
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.2 Production Shift Patterns
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.3 Change-over times/organisation
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.4 Reject Rates
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.5 Customer Complaints
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.1.6 Energy Consumption
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2 Plain Tile (HSXC) Line
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.1 Adherence to Production Plan/Budget
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.1 Adherence to Production Plan/Budget
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.2 Production Shift Patterns
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.3 Change-over times/organisation
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.4 Reject Rates
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.5 Customer Complaints
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.2.6 Energy Consumption
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3 Ridge Line<br><br><br>
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.1 Adherence to Production Plan/Budget
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.2 Production Shift Patterns
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.3 Change-over times/organisation
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.4 Reject Rates
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.5 Customer Complaints
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.3.6 Energy Consumption
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4 Extruder Line<br><br><br>
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.1 Adherence to Production Plan/Budget
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.2 Production Shift Patterns
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.3 Change-over times/organisation
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.4 Reject Rates
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.5 Customer Complaints
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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4.4.6 Energy Consumption
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Who is responsible for carrying out the actions?
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Actions to be completed by:
5. Raw Materials
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5.1 Availability
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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5.2 Quality
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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5.3 Other (alt. supply, trials, etc.)
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Who is responsible for carrying out the actions?
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Actions to be completed by:
6. Personnel
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6.1 Key Changes
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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6.2 Training - Technical, Supervisory, etc.
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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6.3 Other (Unions, Employee Forums, etc.)
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Who is responsible for carrying out the actions?
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Actions to be completed by:
7. Capex
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7.1 Current Status
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Who is responsible for carrying out the actions?
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Actions to be completed by:
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7.2 Rolling Plan 3-Years
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Who is responsible for carrying out the actions?
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Actions to be completed by: