Combustible Dust audit - Houston

• Houston

• 

• 

• 

• Daily Dust Audit

• Document No.

• Conducted on

  Date

• Prepared by James Daye

• Accompanied by

Zone 1 Barker Building Lower Level

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

Zone 2 Barker Building Upper Level

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

Zone 3 CNS/resaw/Air Compressor Room/Pipe shop/Conveyors Basement

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 4 Disc Screen Conveyor/Hog Chain/Edgers/Gangs Basement

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 5 Chippers/Oil shed/331MCC/Sawdust Feeder

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 6 Sorters/Stackers

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if you did not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 7 CNS/Canter/Offices/Lunchroom

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 8 Upper Chip Bins/Trimmers/Edgers

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 11 Filing Room

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 13 Reman/Cyclones/MCC 332

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 9 Fabrication Shop/Welding Shop/Stores

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 10 Mobile Shop

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 12 Planer Motor Storage/Maintenance Area/334 MCC/Chipper Room

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 14 Tilt Hoists/Strips/Lunchroom/Office/Planer Room/Slowdown Belts

• Is there opportunity for 5s?

  Yes

  No

• Are the HPUs in good condition?

  Yes

  No

  N/A

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if you did not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 15 Trimmers/Sorters

• Is there opportunity for 5s?

  Yes

  No

• Are the HPUs in good condition?

  Yes

  No

  N/A

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 16 Stackers/Bander/Paper Wrap

• Is there opportunity for 5s?

  Yes

  No

• Are the HPUs in good condition?

  Yes

  No

  N/A

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

Zone 18 Hog Building

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

Zone 19 Wet Fuel Bin

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

Zone 20 Energy Plant

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

Zone 21 Chip Tower

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A

• Are observed employee work practices within the zone consistent with the program (ie. Use of compressed air, hot work practices)?

  Safe

  At Risk

  N/A

• Did you test employees knowledge of combustible dust and its associated hazards? Choose N/A if not.

  Yes

  No

  N/A

• Ask employee each of the following questions and check if answered correctly (Answer is included)

• Can you tell me the difference between primary and secondary dust? A. Primary dust is found at the dust source and is larger with higher moisture contents than secondary dust that has spread throughout the area on raised surfaces.

• What is considered an unacceptable level of secondary dust? A. 1/8" over 5% of the work area.

• What are your responsibilities with regards to mitigation of combustible dust? A. Understand the risk mitigation matrix for my area, understand the divisional dust control plan, recognize, control and report unsafe conditions.

• Describe the requirements for use of compressed air? A. Fill out a compressed air pre-work card, do not create a dust plume, compressed air is only to be used as a last resort.

Zone 17 Kiln Control Rooms/Transformer Room/Walkway

• Is there opportunity for 5s?

  Yes

  No

• Are primary dust levels acceptable, have they been removed from possible ignition sources such as heaters, electricity, hot work or friction?

  PASS

  FAIL

  NEEDS ATTENTION

• Are secondary dust levels acceptable, are they at less than 1/8" over 5% of the work area?

  PASS

  FAIL

  NEEDS ATTENTION

• Is it free of risk due to an upset condition?

  Yes

  No

  N/A

• Does the divisional clean-up schedule show that the area will be cleaned shortly?

  Yes

  No

  N/A

• Is the current clean-up schedule adequate?

  Yes

  No

  N/A

• Could the secondary dust have been better controlled at the source? If yes, please comment as to how by pressing the (...) buttons to the right.

  Yes

  No

  N/A