Cranetech Australia Tyre Manipulator Service Check List

• Site conducted

  Select

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  Media

• Job Number

• Client / Customer

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

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  Sign

Tyre Manipulator Manufacturer

• Tyre Manipulator Manufacturer

  Stellar

  IMT

  Other

• undefined

Tyre Manipulator Model

• undefined

Tyre Manipulator Serial Number

• undefined

Grab Hand Model

• undefined

Grab Hand Serial Number

• undefined

Tyre Manipulator Year of Manufacture

• undefined

• 10 Year Major Inspection Overdue - Required by AS2250.1-7.3.5<br>There is no Australian Standard for tyre manipulators but Cranetech recommend that they comply with AS1418 & AS2550 where possible

  Yes - Non Compliant

  No

Truck Manufacturer

• undefined

  Select Hino Isuzu Iveco Kenworth Kia Mack Mercedes Scania Volvo Other

  • Hino
  • Isuzu
  • Iveco
  • Kenworth
  • Kia
  • Mack
  • Mercedes
  • Scania
  • Volvo
  • Other

• undefined

Truck Registration

• undefined

Kilometers

• undefined

Tyre Manipulator / PTO Hours

• undefined

Documentation

• Operators Manual

  Yes (in cab)

  No This Is Required By AS1418

• Log Book

  Yes (in cab)

  No This Is Required By AS1418

• undefined

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PTO Switch, Light / Alarm & Solenoid

• Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Tyre Manipulator Transport Warning Systems

• Items Checked Include<br>Leg Switches, Stowed / Overheight Switches, Warning Light/Alarm, Remote Cradle

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Stabiliser Legs & Extensions

• Leg Extension Locks, Guides, Rollers & Stops

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Stabiliser Leg & Extension Hydraulic Components

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Supplementary Stabilisers

  Yes

  No

• Leg Extension Locks, Guides, Rollers & Stops

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Supp. Stabiliser Leg & Extension Hydraulic Components

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Tyre Manipulator Controls & Valves

• Control Lever Operation & Condition (Mechanical)

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Main Control Valve, Stabiliser & Change Over Valves (Hydraulic)

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Guards & Covers

• Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Hydraulic

• Slew Cylinders/Motor Condition, Slew Brake, Worm & Wheel Condition<br>Hydraulic Leaks & Component Condition

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• 1st Boom Cylinder

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• 2nd Boom Cylinder

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Grab Tilt Cylinder

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Grab Rotator

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Grab Cylinders

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Grab Pad Rotators

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Hydraulic Reservoir, Hydraulic Filter Housings, Oil Cooler

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Hydraulic Pipes & Hoses

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Mechanical / Structural

• Pins, Bushes, Retainers, Slew Bearings/Bushes & Extension Wear Pads

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Base, Post, 1st Boom, 2nd Boom & Extension Condition

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Grab Hand Condition

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Transport Rests

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Tyre Manipulator Mounts & PTO / Pump Mounts

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Safety Systems

• Test Emergency Stop Buttons

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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Load Test

• undefined

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When Conducting The Load Test Ensure That All Functions Operate Correctly

Oil & Filters

Hydraulic Oil

• Change Hydraulic Oil

  Yes

  No

• ISO Grade

  68

  32

• Litres

• undefined

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Hydraulic Filters

• Change Hydraulic Filters

  Yes

  No

• undefined

• Check Oil Level In Slew Motor

  Yes

  No

• Checked, OK

  Oil Added

  Oil Changed

• Litres

• Grease Tyre Manipulator

Warning / Safety Decals,

• Load Charts, Safety Signs & Control Decals

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Remote Control

  Yes

  No

REMOTE CONTROL

• General Condition of Transmitter / Receiver, Levers / Buttons Operate Correctly & Have Decals

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• Charger Operational & Batteries Charging

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Compressor

  Yes

  No

Compressor

• General Condition Of Compressor

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

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• Compressor Oil Level

  Checked, OK

  Oil Added

  Oil Changed

• Litres

• undefined

• Air Filter

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Belts / Drive

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

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• Start, Run & Cut Out

  Inspected, No Action Required

  Adjustments / Repairs Made

  Additional Repairs Required

  WARNING: Urgent Repairs Required

  N/A

• undefined

• Max Pressure Cut Out (PSI)