Cranetech Australia UNIC Service Check List

• Site conducted

  Select

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• Job Number

• Client / Customer

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

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  Sign

Crane Manufacturer

• Crane Manufacturer

  Select

Crane Model

• undefined

Crane Serial Number

• undefined

Crane Year of Manufacture

• undefined

• 10 Year Major Inspection Overdue - Required by AS2550.1-7.3.5

  Yes

  No

Truck Manufacturer

• undefined

  Select Hino Isuzu Iveco Kenworth Kia Mack Mitsubishi Mercedes Scania Volvo Other UD

  • Hino
  • Isuzu
  • Iveco
  • Kenworth
  • Kia
  • Mack
  • Mitsubishi
  • Mercedes
  • Scania
  • Volvo
  • Other
  • UD

• undefined

Truck Registration

• undefined

Kilometers

• undefined

Crane / PTO Hours

• undefined

Documentation

• Operators Manual

  Yes (in cab)

  No This Is Required By AS1418

• Log Book

  Yes (in cab)

  No This Is Required By AS1418

• undefined

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PTO Switch, Light / Alarm & Solenoid

• undefined

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Crane Transport Warning Systems

• Items Checked Include Leg Switches, Stowed / Overheight Switches, Warning Light/Alarm, Remote Cradle

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Stabiliser Legs & Extensions

• Leg Extension Locks, Guides, Rollers & Stops

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Stabiliser Leg & Extension Hydraulic Components

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Supplementary Stabilisers

  Yes

  No

• Leg Extension Locks, Guides, Rollers & Stops

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Supp. Stabiliser Leg & Extension Hydraulic Components

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Crane Controls & Valves

• Control Lever Operation & Condition (Mechanical)

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Main Control Valve, Stabiliser & Change Over Valves (Hydraulic)

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Guards & Covers

• undefined

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Hydraulic

• Slew Motor Condition, Slew Brake Condition Hydraulic Leaks & Component Condition

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Boom Cylinder

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Extension Cylinders

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Hydraulic Reservoir, Hydraulic Filter Housings, Oil Cooler

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Hydraulic Pipes & Hoses

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• PTO & Pump

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Mechanical / Structural

• Pins, Bushes, Retainers, Slew Bearings/Bushes & Extension Wear Pads

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Base, Post, Boom & Extension Condition

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Hook, Hook Latch & Hook Sheaves

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• WLL Marked On Hook

  Yes

  No - Non Compliant

  No Hook

• undefined

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• Crane Mounts & PTO / Pump Mounts

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Safety Systems

• Test Emergency Stop Buttons

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Test Stability Control

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Test Operator Protection

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Test Overload Protection

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Load Test

• undefined

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When Conducting The Load Test Ensure That All Functions Operate Correctly

• Winch Brake Test

  Yes

  No

undefined

• Evidence of Winch Brake Replacement (3 years)

  Yes

  No

Oil & Filters

Hydraulic Oil

• Change Hydraulic Oil

  Yes

  No

• ISO Grade

  68

  32

• Litres

• undefined

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Hydraulic Filters

• Change Hydraulic Filters

  Yes

  No

• undefined

  Select 8916902 - EFFER 30 - 35 8919335 - EFFER 42 - 80 8918402A - EFFER 95 - 100 8919368 - EFFER 110 - 165 8919333/8919399 - HP Filter 8919379 - HP Filter 8919393 - HP Filter 8919396 HP Filter FT.1.902 - MAXILIFT WG257 HF6306 8919350 7405-80204 UNIC SPIN ON FILTER Other

  • 8916902 - EFFER 30 - 35
  • 8919335 - EFFER 42 - 80
  • 8918402A - EFFER 95 - 100
  • 8919368 - EFFER 110 - 165
  • 8919333/8919399 - HP Filter
  • 8919379 - HP Filter
  • 8919393 - HP Filter
  • 8919396 HP Filter
  • FT.1.902 - MAXILIFT
  • WG257
  • HF6306
  • 8919350
  • 7405-80204 UNIC SPIN ON FILTER
  • Other

• undefined

• Check Oil Level In Crane Base

  Yes

  No

• Checked, OK

  Oil Added

  Oil Changed

• Litres

• Check Oil Level In Slew Motor

  Yes

  No

• Checked, OK

  Oil Added

  Oil Changed

• Litres

• Check Oil In Winch

  Yes

  No

• Checked, OK

  Oil Added

  Oil Changed

• Litres

• Grease Crane

Warning / Safety Decals,

• Load Charts, Safety Signs & Control Decals

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Remote Control

  Yes

  No

REMOTE CONTROL

• General Condition of Transmitter / Receiver, Levers / Buttons Operate Correctly & Have Decals

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• Charger Operational & Batteries Charging

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Winch

  Yes

  No

WINCH

• Hoist Rope Condition & Connections

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Winch Mount, Hook Block & Sheaves

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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• Overwind / 2 Block Switch

  Select Inspected, No Action Required Adjustments / Repairs Made Additional Repairs Required WARNING: Urgent Repairs Required N/A

  • Inspected, No Action Required
  • Adjustments / Repairs Made
  • Additional Repairs Required
  • WARNING: Urgent Repairs Required
  • N/A

• undefined

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Winch Load Test

• undefined

• undefined

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