Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
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Machine (Unit ID/Class)
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Comments/Feedback
OEM Performance Benchmark Conditions
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Single/Double Bench Mining
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Bench - Stick Length
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Swing Angle - 60-90 degrees
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Application Conditions
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OEM Performance Capabilities Achievable
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Notes:
Operator Performance Indicators
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Target Payload Achieved
- 797F - 363T
- 793F Rock - 226T
- 793F Coal - 180T Waste/226T Coal
- 793F Hybrid - 238T
- 789C - 177T
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Target Passes Achieved
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Target Swing Time Achieved
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Notes:
Tasks
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Work Area Setup and Risk Managment
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Machine Health
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Bench Preparation
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Single Bench Loading Technique
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Top Loading Technique
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Double Bench Loading Technique
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Correctional Cut Technique
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Compliance to Coal Mining Methodology
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Control of the Work Area - small excavator/dozer
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Minestar Fleet Compliance - delays, material type etc.
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Minestar Terrain Compliance - floor, batters etc.
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Water Management
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Notes:
Proficiency Skills
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Timely and thorough hotseat handover conducted
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Delays selected and mine control forewarned/informed of extended delays
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Controls the work area i.e. plans with, and delegates work to the excavator support equipment
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Reports under/over trucking
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Correct Minestar plan and material files selected when required
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Conducts cleanup/bench prep during hang time
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Provides feedback/guidance to truck operators when required
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Coal roof/floor persevered - loss/dilution management
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Rounds off the start and end corners of bench
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When mining a wedge, the low edge is faced up by the dozer before the excavator reaches it
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Before each load the excavator is positioned to maximise bucket fill factors
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Trucks are positioned to maximise bucket fill and minimise passes
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Excavator is moved back during loading to continue maximising bucket fill factors
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First bucket taken from the key/furthest point
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Bucket is only opened far enough to precisely place material in truck tray
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Stick out is used to assist material to quickly leave the bucket over the truck
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Bucket/stick angle adjustments are made swinging out of the truck, instead of at the bench toe
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Not "gardening" or over reaching during normal loading
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The bucket dig cycle ends before the stick is 15deg past the vertical position
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"Booms up" only enough to utilise "stick out" into the tray
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Swing angles <90 degrees (unless on a wide cut/thin seam)
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Wider cut taken on low bench
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Excavates corners productively
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Consistent dig pattern demonstrated
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Demonstrates building a safe ramp and safe walking on/off bench practices
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Excavates a walk off ramp with the last truck prior to a service/refuelling delay
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Takes no half buckets
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Shows a productive mindset i.e. is always ready to spot the truck when one arrives
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Sump location is surveyed and sediment traps constructed
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Demonstrates payload monitoring and management to reduce passes/buckets per truck
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Target payload average is monitored and maintained
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Truck load is centred/contained
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Notes:
Proficiency Knowledge
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What is the exclusion zone that exists around powerlines and electrical installations?
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What is the location of all emergency stops on machine?
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What is an open edge, and what are the berm/bund requirements?
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What is a high risk berm/bund and what are the placement, design and approval requirements?
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When are documented safety checks and full plant hazard checklists completed?
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What action is taken when a misfire or blasting product is observed/suspected in dig face?
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In what circumstances can a dozer clean up in the swing radius of the excavator?
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Can trucks self spot while top loading?
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Can trucks wait with rear of the truck to the loading machine (outside the swing radius and not in reverse)?
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Can trucks wait with rear of the truck to the loading machine (outside the swing radius and not in reverse)?
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Can trucks wait with rear of the truck to the loading machine (outside the swing radius and not in reverse)?
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Emergency procedure for onboard fire was correctly explained/simulated
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Use of emergency access/egress systems was correctly explained/simulated
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All fluid levels can be identified and checked
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Hydraulic tank venting/pressure release
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TRUE/FALSE: If offside loading is to be carried out, truck operators must wait until the bucket is presented
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TRUE/FALSE: If truck is overloaded, the load is to be tipped at the face
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TRUE/FALSE: It is not permissible to offside load trucks while top loading
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TRUE/FALSE: Coal is not to be trenched on the floor on the high-wall side
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EXPLAIN: Four work area hazards and applicable controls
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EXPLAIN: Maximum operational grades permitted in work area
- Satisfactory
- Fair
- Unsatisfactory
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EXPLAIN: Track tension checks and actions
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EXPLAIN: Three (3) techniques to maintain excavator stability on a bench that is slumping, shearing and/or cracking
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EXPLAIN: Four (4) ways to fulfil obligations of all CMW's to never expose themselves or any other person to an unacceptable level of risk
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EXPLAIN: Consequences of digging towards travel motors
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EXPLAIN: Primary stand off distances and what is required to enter primary stand off zone
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EXPLAIN: Specific bund requirement for 180deg top loading
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EXPLAIN: Separation requirements for queuing trucks
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EXPLAIN/DEMONSTRATE: Construction of a safe ramp for an operator to walk on/off the bench on foot
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EXPLAIN/DEMONSTRATE: Construction of a safe ramp for an excavator to walk on/off the bench