Dortec Newmarket Zero Defects Quick Audit

• Work Centre

  Select

• Shift

  Days

  Afternoons

  Midnights

• Prepared by

• Auditor-Enter First Name/Last Name of person completing the audit

• Audit Participant(s)

• Conducted on

  Date

• Is there always a "hand off" meeting from the previous shift to the next as input to the starting shifts plan?

  Yes

  No

• Is the Team Leader able to talk to any PPSR's that are posted on the L1/2 board?

  Yes

  No

  NA

• A shift plan is alway developed & feedback is always requested/received from the team?

  Yes

  No

• Is the Line Leader communicating the complete shift plan & not developing it during the meeting?

  Yes

  No

• Are all shifts consistent in their development & delivery of the shift plan?

  Yes

  No

• Stand at the back of the group during the pre-shift meeting: can you hear the communications?

  Yes

  No

• During the meeting are there any sidebar meetings out of ear-shot or lack of attention by attendees?

  Yes

  No

• Is the team utilizing Andon (graduated escalation) up to shutting down the line to address any issues?

  Yes

  No

• Is there evidence that Quality Gates are used effectively to contain for extraordinary risks?

  Yes

  No

• Is there an "extraordinary events" policy requiring review & revalidation following any process events?

  Yes

  No

• Is there evidence that the team clearly understands that the goal is Zero Defects: do not take, make or pass defects?

  Yes

  No

Sign-off

• Signature

  Sign