• Name

TRIM (Assembly) Shift Handover Requirements

  • Date:

Shift Handover Requirement

Trim 2 Sliding Door Pre-Assembly

  • One (1) door per station in-process

  • Three (3) doors in WIP / complete waiting for delivery

  • Two (2) on line (point of installation) ready to load

  • Trim 2 Brake pre-assembly

  • Brakes: Min. = 8, Max. = 10

  • Actuators: Min. = 3. Max. = 5

  • ABS Actuators: Min. = 5, Max. = 10

  • Brake Line Bundles: Min. = 5. Max. = 10 lines per bundle

  • Heater Pipes: Min. = 8. Max. = 10

  • AC Lines: Min. = Min. = 4, Max. = 8

  • AC Lines Diesel: Min. = 1, Max. = 3

Trim 3 Cockpit

  • Station 1 & 2 = four (4) carriers in-process

  • One (1) carrier in turn

  • Station 3 & 4 = four (4) carriers in-process

  • Completed WIP = Min. = 1, Max. = 2

  • One (1) on line ready to load

Trim 4 Window Prep Area

  • Side Glass: Full buffer in machine

  • Front & Rear Glass: Full buffer in machine

  • Spacers filled full

  • Primer bottles filled full

Trim 4 Seat Install

  • One (1) trolley of three (3) seats Left side

  • One (1) seat on line ready to load Left side

  • One (1) trolley of three (3) seats Right side

  • One (1) setat on line ready to load right side

  • Trim 5 Door pre-assembly

  • One set of doors per station (x3)

  • Pre-assembly car-set buffer: Min. = 3, Max. = 4

  • Door Inspection: Min = 1, Max. = 2

Trim 5 Door pre-assembly

  • One set of doors per station (x3)

  • Pre-assembly car-set buffer: Min. = 3, Max. = 4

  • Door Inspection: Min. = 1, Max. = 2

  • On Line (point of installation): Min. = 4 sets, Max. = 5 sets

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