Inspection 1. General Work Environment
1.1 Housekeeping, cleanliness, and organization (dust, clutter, trash emptied)
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
1.2 OSHA/Labor Law posters
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
1.3 Safety information center established
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
1.4 Safety information center current
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2. Emergency Prevention and Preparedness
2.1 Walkways unobstructed, marked, walking surfaces
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.2 Clear access to unlocked emergency exits
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.3 Illuminated EXIT signs and pathways
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.4 Fire extinguishers accessible and inspected
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.5 Evacuation maps present
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.6 Emergency phone numbers posted conspicuously
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.7 First aid kits stocked and clean
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.8 Bloodborne pathogen kits
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3. Personal Protective Equipment (PPE)
3.1 General PPE Requirements conspicuously posted where required
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3.2 Lack of PPE use not observed during inspection
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3.3 Hearing conservation regulatory standard posted
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3.4 Hearing protection available
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3.5 Respiratory protection worn when required
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3.6 Respiratory protection properly maintained
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4. Equipment
4.1 Guards not disabled or bypassed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.2 Interlocks not disabled or bypassed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.3 Portable tools not broken and in good condition
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.4 Compressed air has vented tip and regulated to < 30 psi
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.5 Lockout/tagout devices available
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.6 Lockout/tagout devices utilized when applicable
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.7 Hot work permitted (when appropriate)
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.8 Crane and hoist load ratings posted
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.9 Crane and hoist lifting devices tagged
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5. Powered Industrial Lift Trucks
5.1 Tires, seats, and horn in good condition
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.2 Power source in good condition
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.3 Operators utilizing seat belts on sit-down forklifts
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.4 Forks flat on ground, neutral transmission, parking brake utilized when parked
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.5 Battery charging area free of ignition sources (sign)
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.6 Acid neutralizing spill kit in battery charging area
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.7 Battery maintenance PPE includes face shield, apron, and gloves
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.8 Eyewash station in battery maintenance area
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.9 Propane storage is secure, relief valve is in proper position, and minimal indoor storage present
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.10 Pedestrian right-of-way observed, employees keeping safe distances, etc.
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
5.11 No unsafe acts observed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
6. Elevated Work Areas
6.1 Fall protection
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
6.2 Approved railings
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
6.3 Railings and stairs have no unsafe conditions
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
6.4 No unsafe acts observed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
6.5 Ladders in good condition
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
7. Dock Areas
7.1 Wheel chocks or dock locks, signage posted
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
7.2 High visibility railing/chains across open bay doors or bay doors shut
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
7.3 Area determined for drivers while loading/unloading to isolate drivers
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
7.4 No unsafe acts observed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8. Racking
8.1 Racking free of damage
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.2 Uprights and horizontal beans secured
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.3 Racking ends protected
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.4 Mesh grating above underpasses
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.5 Materials storage securely stacked
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.0 Electrical Safety
9.1 Electrical panels and disconnects identified and marked appropriately
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.2 Electrical enclosure doors closed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.3 No open breaker or conduit knockouts in electrical enclosures
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.4 Minimum of 36 inches of clear access maintained
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.5 Electrical cords grounded and/or double-insulated
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.6 No electrical tape or splices on electrical cords
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.7 Strain relief for electrical cords
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.8 Temporary wiring (improper use of extension cords or multi-plug adaptors, etc.)
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9.9 GFCI in wet areas and/or within 6 feet of running water
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10. Chemical Safety
10.1 SDSs available
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.2 SDS access instructions posted
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.3 Chemical containers labeled
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.4 Chemical containers closed
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.5 Flammable materials grounded/bonded
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.6 Flammable cabinets utilized
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.7 Emergency eyewash stations clean, clear of obstructions, and marked
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.8 Emergency eyewash stations inspected
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.9 Oxygen and flammable gases separate
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.10 Cylinders stored securely
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
10.11 Cylinder valve caps in place
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
11. Confined Space Entry 12. Hot Work Programs, Policies and Trainings 1. Emergency Response Training 2. Accident Prevention Program (Illness and Injury Prevention)
2.1 Written program/policy
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.2 Safety committee
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.3 Safety rules
2.4 Disciplinary system
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.5 Method of reporting hazards
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
2.6 Self-inspection system
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
3. Accident Investigation 4. Bloddborne Pathogens/First Aid
4.1 Exposure Control Plan
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.2 Bloodborne pathogen training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.3 First aid training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.4 Annual audit/review
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
4.5 Hepatitis B Vaccination
5. OSHA Recordkeeping 6. Personal Protective Equipment (PPE) 7. Respiratory Protection and Industrial Hygiene 8. Hearing Conservation
8.1 Hearing conservation program
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.2 Audiometric testing program
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.3 Hearing conservation training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.4 Noise monitoring
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
8.5 Recording reported threshold shifts
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
9. Powered Industrial Lift Trucks 10. Hoist/Cranes
10.1 Designated personnel and training
10.2 Crane inspections (frequent)
10.3 Crane inspections (periodic)
11. Lockout/Tagout
11.1 Energy control program
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
11.2 Machine-Specific Procedures (MSPs)
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
11.3 Periodic inspection process
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
11.4 Lockout/tagout training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
12. Fall Protection
12.1 Fall hazard assessment and policy
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
12.2 Fall protection training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
12.3 Aerial lift training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
12.4 Aerial lift inspections
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
12.5 Equipment inspections
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
13. Electrical Safety 14. Hazard Communication 15. Confined Space Entry
15.1 Written program, permits, and space procedures
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
15.2 Site evaluation
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
15.3 Contractor procedures
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
15.4 Confined space entry training
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
15.5 Monitoring equipment and emergencies
Item is implemented and current, meets regulatory requirements
Item has Deficiencies, but out of the facility's control
Item has some deficiencies and requires minor improvements
Item has opportunities for improvement, action required
16. Hot Work Safety
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Kyra Davey
Fastenal Health and Safety Risk Assessment 2018
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