Top Floor

Are all cleaning sheets up to date?

Check lights, ceiling, walls, floor, doors and windows for powder of residue.

Door jams and on the floor around sliding or swinging doors.

Floor under computer cabinet.

Pay special attention to floor behind fluid bed dryer, as well as the area under the gral bowl.

Be sure to check the top and bottom of the various outlets, displays, and phone boxes that protrude from the production room walls.

Check floor scale area for residual product and the presence of water.

With a flash light examine the charge chute for any residual product or streaking.

Do any of the above items require further attention? If so document with comments and photos.

Check inside of fluid bed dryer.

Cross bar

Bag shake piston and cables.

Check integrity of explosion proof lid gaskets.

With a flash light check product contact surfaces below the XP lids for residue or streaking.

Check the top ledge of the bag seal track as well as any part of the bag seal track that is visible.

Do any of the above items require further attention? If so document with comments and photos.

Check exterior of fluid bed dryer

Pay special attention to the exhaust duck work area, particularly underneath the duct work.

Check any ledges, overhangs, or protrusions from the fluid bed (i.e. the manhole access points).

Complete visual inspection of gral bowl.

Examine product contact surfaces of the gral bowl for residue or streaking.

Check the gral discharge valve assembly for product.

Check the entire exterior of the gral bowl, including underneath the gral.

Do any of the above items require further attention? If so document with comments and photos.

Check the wall mounted gral gear housing, lid, support arms, impellers, and chopper blades.

With a ladder, examine the top of the gral gear housing for product build up or debris of any kind.

Inspect all sight glass, gral sock, and probe ports that exist on the top of the gral.

Inspect the interior ceiling of the gral, particularly where the impeller and chopper blades attach.

Inspect the impeller and chopper blades for residual product or streaking.

Inspect the support arms, air lines, hoses, and base support beams.

Do any of the above items require further attention? If so document with comments and photos.

Have all small parts and ancillary equipment that were also cleaned with production room been checked for cleanliness?

Has the floor of the back closet in the production been adequately dried?

Overall is the production room ready for the AQL check?

Middle Floor

Are all cleaning sheets up to date?

Check lights, ceiling, walls, floor, doors and windows for product or residue

Check door jams and on the floor around sliding or swinging doors.

Floor under computer cabinet if applicable.

Pay special attention to the area near the inlet duct work.

Be sure to check the top and bottom of the various outlets, displays, and phone boxes that protrude from the production room walls.

Check floor scale area for residual product and the presence of water.

With a flash light examine the charge chute protruding from the ceiling.

Do any of the above items require further attention? If so document with comments and photos.

With a flash light check inside of fluid bed dryer above the product bowl.

Examine the bag seal track area for residual product.

Inspect air pressure sensor that is just below the bag seal for moisture or product.

From inside the dryer, inspect the charge chute as it extends upward toward the ceiling.

Inspect sight glass and gun port openings.

Do any of the above items require further attention? If so document with comments and photos.

Inspect product bowl interior.

Examine contact surfaces of product bowl interior for residual product or streaking.

Inspect product temperature probe and sample thief ports for product.

Inspect screen piston ports and the area where they make entry into the product bowl.

Inspect sight glass opening.

Do any of the above items require further attention? If so document with comments and photos.

Inspect plenum and lower chamber area of fluid bed dryer.

Inspect inlet air plenum interior, paying close attention to the inlet area interior duct work and the inlet air temp. probe port if applicable. Take note of any residual product or streaking in this area.

Examine all product contact surfaces of the outer plenum. Take note of any residual product or streaking in this area.

Continue product contact surface inspection down into the funnel area of the fluid bed dryer. Take note of any residual product or streaking in this area.

Do any of the above items require further attention? If so document with comments and photos.

Check the fluid bed dryer exterior including attached hoses, and the structural support legs of the dryer.

Vertical support beams

On top of winch housings if applicable.

Hoses, tubing, and cords that are present on the fluid bed.

Examine product screen piston assemblies.

Inspect product bowl seal track

Do any of the above items require further attention? If so document with comments and photos.

Have all small parts and ancillary equipment that were also cleaned with the production room been checked for cleanliness?

Has the floor of the back closet in the production room been adequately dried?

Overall is the production room ready for the AQL check?

Bottom Floor

Are all cleaning sheets up to date?

Check lights, ceiling, walls, floor, doors, and windows for powder or residue.

Be sure to check the top and bottom of the various outlets, displays, and phone boxes that protrude from the production room walls.

Check floor scale area for residual product and the presence of water.

Do any of the above items require further attention? If so document with comments and photos.

With a flash light check interior of the fluid bed dryer.

Inspect bottom of the inlet air plenum and inlet duct work.

Inspect all product contact surfaces for residual product and streaking.

Examine manhole openings as well as the discharge valve assembly if applicable.

Do any of the above items require further attention? If so document with comments and photos.

Inspect the fluid bed exterior for residual product, paying close attention to the ceiling gasket area.

Check integrity of ceiling gasket

Do any of the above items require further attention? If so document with comments and photos.

Have all small parts and ancillary equipment that were also cleaned with the production room been checked for cleanliness?

Has the floor of the back closet in the production room been adequately dried?

Overall is the production room ready for the AQL check?

Please note that this checklist is a hypothetical example and provides basic information only. It is not intended to take the place of, among other things, workplace, health and safety advice; medical advice, diagnosis, or treatment; or other applicable laws. You should also seek your own professional advice to determine if the use of such checklist is permissible in your workplace or jurisdiction.