Title Page
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FSBH24A Food Safety Inspection - Main Kitchen (Version 4.0, Issued 23/10/19)
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Conducted on
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Prepared by
Part 1: Loading Dock, Goods Receipt & Chemical Storage
Bin Cold Room
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Door, walls, floor in good condition - no holes, no signs of mould or rust
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Bin cold room clean and tidy - no accumulated rubbish or food scraps
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Air temperature 5C or colder
Chemical Room
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Roller door, walls, floor in good condition
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Chemical room clean and tidy, no spillage
Dehydrator Room
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Walls, floor in good condition
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Dehydrator room clean and tidy, no accumulated rubbish or debris
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Equipment in good condition
Loading Dock
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Loading dock maintained in a tidy state
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Entry points to building are pest-proofed
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No build-up of litter or debris around loading dock and entry points
CCP 1: Goods Receipt
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Hand basin unobstructed and in good repair with warm water, paper towel and soap available
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Goods receipt area clean, tidy, no clutter, no wood entering processing areas
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Delivery temperatures of all PHF checked and recorded on FSBH02 Incoming Goods Log (check invoices today).
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Temperatures on receipt are all within critical limits
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Staff checking deliveries can explain importance of goods receipt, the CCP number and can name the critical limits (hard frozen/<5C)
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Staff uniform compliant and hands washed at appropriate times
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PHF placed into correct storage area with no delays
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Single-use items (e.g. packaging) protected from contamination in containers with lids
eWater Plant Room
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Walls, floor, door in good condition
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eWater records have been completed correctly (check current records in eWater room)
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Shelving and surrounds is clean with no accumulated clutter
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eWater dilutions correct (use test strip)
Cleaners Room
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Walls, floor, door in good condition
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Cleaning equipment is in good condition
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Cleaner's cupboard and sink are in good condition - no signs of rust or mould
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 2: Main Storage Rooms
Dry Storage
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Walls and floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving clean and in good condition
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All containers and tubs in good condition - no cracks, splits or damage
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All decanted goods are clearly labelled and within best before date
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All decanted goods in pest proof containers with lids
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No personal items or clutter stored in dry storage
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Good stock rotation practices in place - older best before dates to the back
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Allergen hazards are controlled - e.g. foods stored separately - not mixed in one container etc.
CCP2: Dispatch Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floor in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food clearly labelled and within use-by date
CCP3: Bulk Freezer
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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All food hard frozen - no signs of thawing
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Door, handles and seals clean and in good condition
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Walls and floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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No excessive build up of ice in freezer
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Shelving in good condition - no cracks or mould
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Freezer clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food clearly labelled and within use-by date
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Good stock rotation practices
CCP2: Defrost Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls & floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food labelled correctly (items with longer than 2 day thaw date labelled with pull date, thaw date and use-by date)
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Meat, Poultry and Dairy Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls & floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food correctly labelled
CCP2: Fruit and Vegetable Coolroom
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Documentation completed correctly (FSBH03a Cold Storage Temperature Log) and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls & floor in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All unwashed or raw items stored below ready-to-eat foods
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Fresh produce in good condition, no mould, water clean
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All food labelled clearly
- Compliant
- Non-Compliant
- N/A
Hallway
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Hallway in good condition, no cracked tiles or other damage sighted
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Hallway walls, ceiling, floors, drain clean -no clutter accumulating
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 3: Preparation Room, Storage & Kitchen Entry
Preparation & Assembly Room
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Hand basin has warm water, paper towel, soap and is unobstructed
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Floors and walls in good repair
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving and benches in good repair
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All benches clean and sanitised, drip lines clean (no build-up under edge)
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Meat slicer in good repair
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Meat slicer clean, no meat or grease residues remaining
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Area free of potential contaminants (e.g. rust, broken utensils, fruit boxes on processing benches, overspray from dirty washing sinks to clean prepared salad etc.)
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Staff wash hands and change gloves appropriately
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
CCP4: Sanitising Fresh Produce
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Salad processing and washing equipment in good repair
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Salad processing and washing equipment is visibly clean and has been sanitised
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Pre-Operational Hygiene Checks completed (check current record)
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Sanitising Log completed, dilution (100ppm) and soak time (1min) within limits
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Staff can describe why sanitising is a CCP, and can tell you the critical limits (dilution rate and soak time)
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Staff wash hands and change gloves appropriately
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
In-Process Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered or trolleys covered with trolley covers
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All food or trolleys correctly labelled
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All cook/chill food blast chilled prior to storing in in-process coolroom
Kitchen Entry
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Walls, tiles, floors in good condition - no broken tiles
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Ceiling in good repair, lighting adequate and covered
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Sinks and urns in good condition, no mould or rust
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 4: Scullery & Wash Areas
Wash area - Kitchen
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All tiles intact and in good repair
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All seals clean and free of mould
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No water pooling
Scullery
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Wash area and sinks in good repair - no broken tiles, no rust, no mould on seals
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Walls in good repair - no mould or damage to surface, non-porous
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Ceiling in good repair, lighting adequate and all lights covered
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Floor in good repair, no broken tiles or damage
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Drains clean and no pooling of water
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Dishwasher splash guards in place, clean and in good repair
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Dishwasher conveyor belt clean and in good repair
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Dishwasher rinse cycle 82C or hotter (record temperature)
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Dishwasher Logs completed and within limits (82C or hotter rinse cycles)
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Dishes/utensils protected from contamination after washing and sanitising
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Staff wash hands and change gloves appropriately
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 5: Main Kitchen Cook/Chill Processes
Pump Station and Tumble Chiller Area
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Kettles clean and in good repair
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CCP 5: Cooking Staff can describe the critical limits for extended shelf life cooking and why these are important (e.g. 90 or hotter for 10 minutes, pumped at 85C or hotter)
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CCP6: Chilling: Chilling staff can describe the chilling critical limits for extended shelf life products (e.g. to 5C or colder within 2 hours of cooking)
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Canopy clean and extraction fans working adequately
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Pump station attachments stored in a sanitary area
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Bagging equipment clean and in good repair
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Bags stored in a container with a lid - protected from contamination before use
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Tumble chiller clean and in good repair
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Floor and walls around tumble chiller and kettles are clean, no build-up of food or debris
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Ceiling in good repair, lighting adequate and covered
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Extended shelf life cook/chill records completed correctly and within limits (check current records)
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Staff can explain the importance of the cook/chill step, the critical limits, and what action to take if temperatures do not reach 5C in 2 hours (e.g. reducing shelf life to 5 days)
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Staff wash hands correctly and change gloves at appropriate times
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
Dessert & Vegetable Preparation Area
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Walls and floors in good repair, no damage
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Ceiling in good repair, lighting adequate and covered
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Cooking station equipment clean and in good repair
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Ovens clean and in good repair, all seals intact
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Benches clean and sanitised, driplines clean with no build-up of food debris underneath
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Shelving clean and any food or equipment protected from contamination
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Mixer in good repair - no rust or paint chipping that is likely to contaminate food
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Mixer base, guard and attachments clean, no build-up of food debris
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Stick blender clean and in good repair - blades intact, no food debris
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Robotcoupe clean and in good repair - dismantle seals and ensure no food debris present
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Texture modification occurs in batches - no longer than 40 minutes per batch
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Dry storage items in separate containers with tightly fitting lids
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Dry storage items clearly labelled and allergen management controls in place
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No personal items (keys/mobile phones etc.) stored in processing areas
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Handwash basins have warm water, soap and paper towel and are not obstructed
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Staff wash hands and change gloves appropriately
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
Ovens
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Floors and walls around ovens in good repair, no damage
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Ceiling in good repair, lighting adequate and covered
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All ovens clean
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Ovens in good repair, seals intact
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Floors & walls around ovens are clean and in good repair
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CCP5: Cooking - Staff can describe the critical limits for cooking and reheating (75C or hotter) and why this is important
Blast Chillers
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All blast chillers clean, no sign of mould or build up of food debris
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Blast chiller door seals intact
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Blast chillers in good repair
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Cook/Chill Records Documented for all batches today and within limits
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Staff can describe the critical limits for blast chilling, and display knowledge of why this step is important
Hand Basins
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All hand basins adequately stocked with warm water, soap and paper towel
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Staff wash their hands on entry to kitchen, and between tasks
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 6: Sandwich Preparation Room
Hallway
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Walls, floors and drains in good repair - no cracked tiles
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Ceiling in good repair, lighting adequate and all lights covered
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Area clean and free of potential contaminants
Sandwich Room
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Walls and floors in good repair, no damaged tiles
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Ceiling in good repair, lighting adequate and covered
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Floors clean with no build-up of food debris
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Pre-Operational Hygiene Check completed
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Sandwich Preparation Log completed and within critical limits
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Hand basin stocked with paper towel, soap, warm water and not obstructed
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Staff wash hands and change gloves at appropriate times
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
Larder Walk-In Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food correctly labelled with prepared date and use-by date
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 7: Plating Room Main Storage Units
Larder Walk-Through Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floors in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food correctly labelled with prepared date and use-by date
Roll-In Beverage Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floor in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food correctly labelled with prepared date and use-by date
Chilled Coolroom
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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Coolroom maintaining food at 5C or colder
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Door, handles and seals clean and in good condition
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Walls and floor in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, lighting adequate and all lights covered
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Shelving in good condition - no cracks or mould
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Coolroom clean - including all shelving and underneath lowest shelves
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Fan in good condition - clean, no mould, no drips
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All food securely covered
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All food correctly labelled with prepared date and use-by date
Plating - Dry Storage Room
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Walls and floor in good condition - no holes, cracks, mould or peeling paint
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Ceiling in good repair, air curtain clean, lighting adequate and all lights covered
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Shelving clean and in good condition
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All goods in sealed packaging
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No personal items or clutter stored in dry storage
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Allergen hazards are controlled - e.g. foods stored separately - not mixed in one container etc.
Freezer 1 and 2
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Documentation completed correctly and all temperatures within critical limits (check current logsheet)
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All food hard frozen - no signs of thawing
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Door, handles and seals clean and in good condition
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No excessive build up of ice in freezer
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Racks in good condition - no cracks or mould
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Freezer clean - including all shelving and base
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Internal fan in good condition - clean, no mould, no drips, no build up of dust/dirt
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All food securely covered
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All food clearly labelled and within use-by date
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Good stock rotation practices
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 8: Plating Line
Plating Line Area & Staff
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Walls and floors in good repair - no broken tiles or peeling paint
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Ceiling in good repair, air curtains clean, lighting adequate and covered
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Hand basins stocked with soap, paper towel, warm water available and basin not obstructed
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Staff practicing good hygiene, washing hands and changing gloves appropriately
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
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All PHF under refrigeration until ready to be plated
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Plating Logs completed and within limits
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Trays, containers, lids, utensils in good repair
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Trays, containers, lids, utensils clean
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Allergen management procedures in place to prevent cross-contamination during plating
QCP1: Plating/Portion
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Water spray used correctly, refilled start of shift with clean water in clearly labelled bottle
Chilled Bain Marie
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Chilled Bain Marie holding food at 5C or colder?
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Chilled Bain Marie clean and in good repair
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Unit not overstocked - all PHF items within coldwell
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Plated meals placed on tray without delay (i.e. not on top of chilled bain marie longer than 5 mins)
Cold Display Fridge 1
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Display fridge 1 holding food at 5C or colder
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Temperatures documented are within limits
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Fridge is clean and in good repair, including all shelves and base
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All food is covered securely and labelled clearly
Cold Display Fridge 2
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Display fridge 2 holding food at 5C or colder
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Temperatures documented are within limits
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Fridge is clean and in good repair, including all shelves and base
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All food is covered securely and labelled clearly
Cold Display Fridge 3
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Display fridge 3 holding food at 5C or colder
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Temperatures documented are within limits
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Fridge is clean and in good repair, including all shelves and base
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All food is covered securely and labelled clearly
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 9: Rethermalisation and Distribution
Dispatch Room
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Dispatch room walls and floors in good repair
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Ceiling in good repair, lighting adequate and all lights covered
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Dispatch room, fittings and equipment clean
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No clutter in dispatch room
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No dust building up along wall and equipment edges
CCP7 Rethermalisation, & Internal Transport
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End of rethermalisation temperatures documented correctly
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Rethermalisation temperatures 75C or hotter
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Staff can describe the critical limits for rethermalisation, and why this is important
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Staff wash their hands when appropriate
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Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.
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Trolleys in good repair, seals intact
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Trolleys clean
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All food securely covered prior to transport
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AGV transport scheduled and occurs without delay once 6th trolley ready for transport
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AGV transport less than 20 minutes (or otherwise documented on Transport Log)
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 10: CCP8 - Dispatch & External Transport
Dispatch & External Transport
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Transport trolleys, containers clean and in good condition
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PHF transported under temperature control, 5C or colder
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Dispatch and transport times and temperatures monitored by staff and recorded, all within limits
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External transport staff can explain the importance of dispatch and transport CCP and know critical limits
Truck Inspection
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Interior of vehicle is clean
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Internal walls and ceiling in good repair, smooth and non-porous
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Floors non-porous and in good condition, free of rust
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Vehicle is refrigerated - 5C or colder
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Doors in good condition, seals intact
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Digital thermometer and alcohol wipes available for driver
Notes/Observations
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- No further notes
- Further observations made, see notes and/or photos
Part 11: Monthly Schedules Check
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Pest control contractor has visited, service reports filed and CAR raised if required
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Approved Suppliers List is up to date - all certificates within expiry dates
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Food Samples have been collected and results received within last month
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Environmental Swabs completed and results received within last month
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Probes have all had calibration checks within last month
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Quality Checks completed for this month
Part 11: Summary
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This month's internal food safety inspection identified the following trends in non-compliances (tick the top three):
- Cleaning
- Sanitising
- Kitchen Maintenance (Walls, Floors, Ceiling etc.)
- Equipment Maintenance (Utensils, Appliances etc.)
- Staff Hygiene
- Skills & Knowledge
- Waste Management
- Allergen Management
- Calibration
- Documentation
- Product Identification and Labelling
- Verification Processes (Micro tests etc.)
- Storage of Non-Food Items
- Storage of Chemicals
- Glass, Ceramics, Hard Plastic, Wood, Cardboard Controls
- Pest Control
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Will corrective actions need to be raised?
- No non-compliances were identified at the time of this inspection
- No, all non-compliances were minor and were closed-out during the audit. Refer to notes within the inspection report for actions taken.
- Yes, some non-compliances were identified that need to be assessed for the root cause and require follow-up
- Yes, non-compliances were identified as a repeating issue from last inspection and will need to be escalated with management
- Yes, non-compliances were identified that pose an IMMEDIATE RISK TO FOOD OR FOOD CONTACT SURFACES
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Name & Signature of Person Conducting Inspection:
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Date & Time Inspection Completed