Title Page

  • FSBH24A Food Safety Inspection - Main Kitchen (Version 4.0, Issued 23/10/19)

  • Conducted on

  • Prepared by

Part 1: Loading Dock, Goods Receipt & Chemical Storage

Bin Cold Room

  • Door, walls, floor in good condition - no holes, no signs of mould or rust

  • Bin cold room clean and tidy - no accumulated rubbish or food scraps

  • Air temperature 5C or colder

Chemical Room

  • Roller door, walls, floor in good condition

  • Chemical room clean and tidy, no spillage

Dehydrator Room

  • Walls, floor in good condition

  • Dehydrator room clean and tidy, no accumulated rubbish or debris

  • Equipment in good condition

Loading Dock

  • Loading dock maintained in a tidy state

  • Entry points to building are pest-proofed

  • No build-up of litter or debris around loading dock and entry points

CCP 1: Goods Receipt

  • Hand basin unobstructed and in good repair with warm water, paper towel and soap available

  • Goods receipt area clean, tidy, no clutter, no wood entering processing areas

  • Delivery temperatures of all PHF checked and recorded on FSBH02 Incoming Goods Log (check invoices today).

  • Temperatures on receipt are all within critical limits

  • Staff checking deliveries can explain importance of goods receipt, the CCP number and can name the critical limits (hard frozen/<5C)

  • Staff uniform compliant and hands washed at appropriate times

  • PHF placed into correct storage area with no delays

  • Single-use items (e.g. packaging) protected from contamination in containers with lids

eWater Plant Room

  • Walls, floor, door in good condition

  • eWater records have been completed correctly (check current records in eWater room)

  • Shelving and surrounds is clean with no accumulated clutter

  • eWater dilutions correct (use test strip)

Cleaners Room

  • Walls, floor, door in good condition

  • Cleaning equipment is in good condition

  • Cleaner's cupboard and sink are in good condition - no signs of rust or mould

Notes/Observations

Part 2: Main Storage Rooms

Dry Storage

  • Walls and floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving clean and in good condition

  • All containers and tubs in good condition - no cracks, splits or damage

  • All decanted goods are clearly labelled and within best before date

  • All decanted goods in pest proof containers with lids

  • No personal items or clutter stored in dry storage

  • Good stock rotation practices in place - older best before dates to the back

  • Allergen hazards are controlled - e.g. foods stored separately - not mixed in one container etc.

CCP2: Dispatch Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floor in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food clearly labelled and within use-by date

CCP3: Bulk Freezer

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • All food hard frozen - no signs of thawing

  • Door, handles and seals clean and in good condition

  • Walls and floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • No excessive build up of ice in freezer

  • Shelving in good condition - no cracks or mould

  • Freezer clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food clearly labelled and within use-by date

  • Good stock rotation practices

CCP2: Defrost Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls & floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food labelled correctly (items with longer than 2 day thaw date labelled with pull date, thaw date and use-by date)

Meat, Poultry and Dairy Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls & floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food correctly labelled

CCP2: Fruit and Vegetable Coolroom

  • Documentation completed correctly (FSBH03a Cold Storage Temperature Log) and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls & floor in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All unwashed or raw items stored below ready-to-eat foods

  • Fresh produce in good condition, no mould, water clean

  • All food labelled clearly

Hallway

  • Hallway in good condition, no cracked tiles or other damage sighted

  • Hallway walls, ceiling, floors, drain clean -no clutter accumulating

Notes/Observations

Part 3: Preparation Room, Storage & Kitchen Entry

Preparation & Assembly Room

  • Hand basin has warm water, paper towel, soap and is unobstructed

  • Floors and walls in good repair

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving and benches in good repair

  • All benches clean and sanitised, drip lines clean (no build-up under edge)

  • Meat slicer in good repair

  • Meat slicer clean, no meat or grease residues remaining

  • Area free of potential contaminants (e.g. rust, broken utensils, fruit boxes on processing benches, overspray from dirty washing sinks to clean prepared salad etc.)

  • Staff wash hands and change gloves appropriately

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

CCP4: Sanitising Fresh Produce

  • Salad processing and washing equipment in good repair

  • Salad processing and washing equipment is visibly clean and has been sanitised

  • Pre-Operational Hygiene Checks completed (check current record)

  • Sanitising Log completed, dilution (100ppm) and soak time (1min) within limits

  • Staff can describe why sanitising is a CCP, and can tell you the critical limits (dilution rate and soak time)

  • Staff wash hands and change gloves appropriately

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

In-Process Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered or trolleys covered with trolley covers

  • All food or trolleys correctly labelled

  • All cook/chill food blast chilled prior to storing in in-process coolroom

Kitchen Entry

  • Walls, tiles, floors in good condition - no broken tiles

  • Ceiling in good repair, lighting adequate and covered

  • Sinks and urns in good condition, no mould or rust

Notes/Observations

Part 4: Scullery & Wash Areas

Wash area - Kitchen

  • All tiles intact and in good repair

  • All seals clean and free of mould

  • No water pooling

Scullery

  • Wash area and sinks in good repair - no broken tiles, no rust, no mould on seals

  • Walls in good repair - no mould or damage to surface, non-porous

  • Ceiling in good repair, lighting adequate and all lights covered

  • Floor in good repair, no broken tiles or damage

  • Drains clean and no pooling of water

  • Dishwasher splash guards in place, clean and in good repair

  • Dishwasher conveyor belt clean and in good repair

  • Dishwasher rinse cycle 82C or hotter (record temperature)

  • Dishwasher Logs completed and within limits (82C or hotter rinse cycles)

  • Dishes/utensils protected from contamination after washing and sanitising

  • Staff wash hands and change gloves appropriately

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

Notes/Observations

Part 5: Main Kitchen Cook/Chill Processes

Pump Station and Tumble Chiller Area

  • Kettles clean and in good repair

  • CCP 5: Cooking Staff can describe the critical limits for extended shelf life cooking and why these are important (e.g. 90 or hotter for 10 minutes, pumped at 85C or hotter)

  • CCP6: Chilling: Chilling staff can describe the chilling critical limits for extended shelf life products (e.g. to 5C or colder within 2 hours of cooking)

  • Canopy clean and extraction fans working adequately

  • Pump station attachments stored in a sanitary area

  • Bagging equipment clean and in good repair

  • Bags stored in a container with a lid - protected from contamination before use

  • Tumble chiller clean and in good repair

  • Floor and walls around tumble chiller and kettles are clean, no build-up of food or debris

  • Ceiling in good repair, lighting adequate and covered

  • Extended shelf life cook/chill records completed correctly and within limits (check current records)

  • Staff can explain the importance of the cook/chill step, the critical limits, and what action to take if temperatures do not reach 5C in 2 hours (e.g. reducing shelf life to 5 days)

  • Staff wash hands correctly and change gloves at appropriate times

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

Dessert & Vegetable Preparation Area

  • Walls and floors in good repair, no damage

  • Ceiling in good repair, lighting adequate and covered

  • Cooking station equipment clean and in good repair

  • Ovens clean and in good repair, all seals intact

  • Benches clean and sanitised, driplines clean with no build-up of food debris underneath

  • Shelving clean and any food or equipment protected from contamination

  • Mixer in good repair - no rust or paint chipping that is likely to contaminate food

  • Mixer base, guard and attachments clean, no build-up of food debris

  • Stick blender clean and in good repair - blades intact, no food debris

  • Robotcoupe clean and in good repair - dismantle seals and ensure no food debris present

  • Texture modification occurs in batches - no longer than 40 minutes per batch

  • Dry storage items in separate containers with tightly fitting lids

  • Dry storage items clearly labelled and allergen management controls in place

  • No personal items (keys/mobile phones etc.) stored in processing areas

  • Handwash basins have warm water, soap and paper towel and are not obstructed

  • Staff wash hands and change gloves appropriately

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

Ovens

  • Floors and walls around ovens in good repair, no damage

  • Ceiling in good repair, lighting adequate and covered

  • All ovens clean

  • Ovens in good repair, seals intact

  • Floors & walls around ovens are clean and in good repair

  • CCP5: Cooking - Staff can describe the critical limits for cooking and reheating (75C or hotter) and why this is important

Blast Chillers

  • All blast chillers clean, no sign of mould or build up of food debris

  • Blast chiller door seals intact

  • Blast chillers in good repair

  • Cook/Chill Records Documented for all batches today and within limits

  • Staff can describe the critical limits for blast chilling, and display knowledge of why this step is important

Hand Basins

  • All hand basins adequately stocked with warm water, soap and paper towel

  • Staff wash their hands on entry to kitchen, and between tasks

Notes/Observations

Part 6: Sandwich Preparation Room

Hallway

  • Walls, floors and drains in good repair - no cracked tiles

  • Ceiling in good repair, lighting adequate and all lights covered

  • Area clean and free of potential contaminants

Sandwich Room

  • Walls and floors in good repair, no damaged tiles

  • Ceiling in good repair, lighting adequate and covered

  • Floors clean with no build-up of food debris

  • Pre-Operational Hygiene Check completed

  • Sandwich Preparation Log completed and within critical limits

  • Hand basin stocked with paper towel, soap, warm water and not obstructed

  • Staff wash hands and change gloves at appropriate times

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

Larder Walk-In Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food correctly labelled with prepared date and use-by date

Notes/Observations

Part 7: Plating Room Main Storage Units

Larder Walk-Through Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floors in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food correctly labelled with prepared date and use-by date

Roll-In Beverage Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floor in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food correctly labelled with prepared date and use-by date

Chilled Coolroom

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • Coolroom maintaining food at 5C or colder

  • Door, handles and seals clean and in good condition

  • Walls and floor in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, lighting adequate and all lights covered

  • Shelving in good condition - no cracks or mould

  • Coolroom clean - including all shelving and underneath lowest shelves

  • Fan in good condition - clean, no mould, no drips

  • All food securely covered

  • All food correctly labelled with prepared date and use-by date

Plating - Dry Storage Room

  • Walls and floor in good condition - no holes, cracks, mould or peeling paint

  • Ceiling in good repair, air curtain clean, lighting adequate and all lights covered

  • Shelving clean and in good condition

  • All goods in sealed packaging

  • No personal items or clutter stored in dry storage

  • Allergen hazards are controlled - e.g. foods stored separately - not mixed in one container etc.

Freezer 1 and 2

  • Documentation completed correctly and all temperatures within critical limits (check current logsheet)

  • All food hard frozen - no signs of thawing

  • Door, handles and seals clean and in good condition

  • No excessive build up of ice in freezer

  • Racks in good condition - no cracks or mould

  • Freezer clean - including all shelving and base

  • Internal fan in good condition - clean, no mould, no drips, no build up of dust/dirt

  • All food securely covered

  • All food clearly labelled and within use-by date

  • Good stock rotation practices

Notes/Observations

Part 8: Plating Line

Plating Line Area & Staff

  • Walls and floors in good repair - no broken tiles or peeling paint

  • Ceiling in good repair, air curtains clean, lighting adequate and covered

  • Hand basins stocked with soap, paper towel, warm water available and basin not obstructed

  • Staff practicing good hygiene, washing hands and changing gloves appropriately

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

  • All PHF under refrigeration until ready to be plated

  • Plating Logs completed and within limits

  • Trays, containers, lids, utensils in good repair

  • Trays, containers, lids, utensils clean

  • Allergen management procedures in place to prevent cross-contamination during plating

QCP1: Plating/Portion

  • Water spray used correctly, refilled start of shift with clean water in clearly labelled bottle

Chilled Bain Marie

  • Chilled Bain Marie holding food at 5C or colder?

  • Chilled Bain Marie clean and in good repair

  • Unit not overstocked - all PHF items within coldwell

  • Plated meals placed on tray without delay (i.e. not on top of chilled bain marie longer than 5 mins)

Cold Display Fridge 1

  • Display fridge 1 holding food at 5C or colder

  • Temperatures documented are within limits

  • Fridge is clean and in good repair, including all shelves and base

  • All food is covered securely and labelled clearly

Cold Display Fridge 2

  • Display fridge 2 holding food at 5C or colder

  • Temperatures documented are within limits

  • Fridge is clean and in good repair, including all shelves and base

  • All food is covered securely and labelled clearly

Cold Display Fridge 3

  • Display fridge 3 holding food at 5C or colder

  • Temperatures documented are within limits

  • Fridge is clean and in good repair, including all shelves and base

  • All food is covered securely and labelled clearly

Notes/Observations

Part 9: Rethermalisation and Distribution

Dispatch Room

  • Dispatch room walls and floors in good repair

  • Ceiling in good repair, lighting adequate and all lights covered

  • Dispatch room, fittings and equipment clean

  • No clutter in dispatch room

  • No dust building up along wall and equipment edges

CCP7 Rethermalisation, & Internal Transport

  • End of rethermalisation temperatures documented correctly

  • Rethermalisation temperatures 75C or hotter

  • Staff can describe the critical limits for rethermalisation, and why this is important

  • Staff wash their hands when appropriate

  • Staff uniform compliant - sleeper earrings only, plain banded ring, hair covered, covered shoes, apron, short nails, no nail polish etc.

  • Trolleys in good repair, seals intact

  • Trolleys clean

  • All food securely covered prior to transport

  • AGV transport scheduled and occurs without delay once 6th trolley ready for transport

  • AGV transport less than 20 minutes (or otherwise documented on Transport Log)

Notes/Observations

Part 10: CCP8 - Dispatch & External Transport

Dispatch & External Transport

  • Transport trolleys, containers clean and in good condition

  • PHF transported under temperature control, 5C or colder

  • Dispatch and transport times and temperatures monitored by staff and recorded, all within limits

  • External transport staff can explain the importance of dispatch and transport CCP and know critical limits

Truck Inspection

  • Interior of vehicle is clean

  • Internal walls and ceiling in good repair, smooth and non-porous

  • Floors non-porous and in good condition, free of rust

  • Vehicle is refrigerated - 5C or colder

  • Doors in good condition, seals intact

  • Digital thermometer and alcohol wipes available for driver

Notes/Observations

Part 11: Monthly Schedules Check

  • Pest control contractor has visited, service reports filed and CAR raised if required

  • Approved Suppliers List is up to date - all certificates within expiry dates

  • Food Samples have been collected and results received within last month

  • Environmental Swabs completed and results received within last month

  • Probes have all had calibration checks within last month

  • Quality Checks completed for this month

Part 11: Summary

  • This month's internal food safety inspection identified the following trends in non-compliances (tick the top three):

  • Will corrective actions need to be raised?

  • Name & Signature of Person Conducting Inspection:

  • Date & Time Inspection Completed

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