FSJC Warehouse Inspection Checklist

• Site conducted

  Select

• Client / Site

• Building #

• Location
  Address

• Conducted on (Date and Time)

  Date

• Inspected by

GENERAL WAREHOUSE AREA

• Aisles clear and open for material transfers<br>• No product shall be stored in aisles where it blocks equipment maneuvering.

  Yes

  No

  Not Reviewed

• REFERENCE: Clean aisles. No materials are stored in walkways.

  

• Floor and rack storage limits properly posted <br>• One sign near the entrance of the warehouse should indicate the floor rating. <br>• All racks should be labeled with load ratings.

  Yes

  No

  Not Reviewed

• Rack uprights and beams in good condition<br>• Bent racks and beams must be repaired or replaced. <br>• All racks should be bolted to the floor.

  Yes

  No

  Not Reviewed

• Designated open areas clear of blockage<br>• Such areas include 18 inch perimeters along interior walls as well as electrical panels and eye wash units.

  Yes

  No

  Not Reviewed

• Pallets in good condition<br>• Empty pallets must be stored properly. <br>• No broken or protruding wood or nails. <br>• No pallets on edge. <br>• Avoid storing empty pallets in quantities or densities in excess of O.H. fire sprinkler combustible load ratings.

  Yes

  No

  Not Reviewed

• Overhead lighting, skylights, and roofs in good condition<br>• Check for leaks, broken panels/light bulbs, and missing bulb shields.

  Yes

  No

  Not Reviewed

• Loose/unboxed materials stacked properly<br>• Properly stored by blocking, interlocking or limiting the height of the pile.<br>• Insure product stack heights are inforced to prevent container crushing and falling mate

  Yes

  No

  Not Reviewed

• Use of proper personal protective equipment when handling chemicals

  Yes

  No

  Not Reviewed

• Guardrails and/or covers provided to protect personnel from the hazards of open sides of stairs, platforms, floor openings, floor holes, mezzanines, equipment pits, and other possible fall hazards

  Yes

  No

  Not Reviewed

• Elevators and hoists for lifting items properly used<br>• Have adequate/safe clearances, no obstructions, appropriate signals and directional warning signs. <br>• Documented annual inspections by licensed inspector are posted on the equipment and on file.

  Yes

  No

  Not Reviewed

• Appropriate safety posters posted in a conspicuous place including non-smoking signage

  Yes

  No

  Not Reviewed

• Chemicals stored according to the manufacturer’s recommendations and local or national fire codes. (i.e. flammable cabinets, cans, etc.)

  Yes

  No

  Not Reviewed

• Proper lifting techniques used for the materials being handled

  Yes

  No

  Not Reviewed

• Products and containers that are most frequently moved by hand are stored at rack heights that minimize bending / stooping or excess reach to pick up or place

  Yes

  No

  Not Reviewed

• Employees properly outfitted for weather/temperature extremes? (i.e. heat stress, cold weather, refrigerated storage areas, etc.)

  Yes

  No

  Not Reviewed

Dock Areas (Exterior)

• Approach roads and staging areas (yard) clear for maneuvering, well drained, free of potholes and are all signs in place and legible

  Yes

  No

  Not Reviewed

• Approach to the dock well drained and free from potholes or other obstructions <br>• Pay particular attention to snow, ice, storm water and debris build up.

  Yes

  No

  Not Reviewed

• Dock positions clearly marked with painted lines that the drivers can see to help them spot their trailer accurately

  Yes

  No

  Not Reviewed

• Safety chains are attached across docks above 36” in fall hazard ares?

  Yes

  No

  Not Reviewed

• Exterior lights working properly<br>• This item will need to be inspected during the evening when lights are functioning.

  Yes

  No

  Not Reviewed

• Wheel chocks and/or trailer restraint systems working properly<br>• If trailer restraint systems are in use remember to inspect for proper locking and indicator light function both inside and outside. <br>• Ensure tractors are disconnected from trailer.

  Yes

  No

  Not Reviewed

Dock Areas (Interior)

• Visitors and drivers remaining in designated safe areas and walkways

  Yes

  No

  Not Reviewed

• Interior overhead lights and trailer lights in the dock area operating properly <br>• Test all lights that might be off at time of inspection to be sure they work properly

  Yes

  No

  Not Reviewed

• Dock doors work properly and close completely<br>• Ensure that all doors in use open and close smoothly. <br>• Inspect automatic stops and auto-reversing functions on powered doors

  Yes

  No

  Not Reviewed

• Dock doors closed when not in use<br>• Closed doors should seal well with the floor and dock leveling plate.

  Yes

  No

  Not Reviewed

• Sufficient room to maneuver materials<br>• Dock area floors should be clean and free of trash, debris, or stored items that block the safe passage of loaded equipment

  Yes

  No

  Not Reviewed

• Sufficient waste cans for the area, properly labeled and emptied on a regular basis<br>• In general, floors, ceilings, and exhaust fans are clean and free of cobwebs and dust buildup.

  Yes

  No

  Not Reviewed

• Adequate natural or mechanical ventilation to control any potential atmospheric hazards

  Yes

  No

  Not Reviewed

Equipment Checks

• Ladders and hand tools are in good condition<br>• Remove any unsafe equipment from service while awaiting repair.

  Yes

  No

  Not Reviewed

• Forklifts being operated safely and inspected at the start of every shift <br>• Observe powered industrial truck operations and review training certifications to confirm operators have been adequately trained and evaluated.

  Yes

  No

  Not Reviewed

• Forklifts have functioning warning devices such as back-up alarms, strobes, or horns<br>• Test equipment as needed, report repairs, and tag out equipment that is unsafe until repairs are made.

  Yes

  No

  Not Reviewed

• Battery charging/changing areas designated for that purpose and contain appropriate emergency flushing facilities (i.e. eyewash and shower)

  Yes

  No

  Not Reviewed

• Guards in place for any hazard points on moving equipment such as belt guards on compressors or conveyors<br>• Inspect all powered work tools as well (i.e. cords, insulation, shrouds, casing, guards, etc.).

  Yes

  No

  Not Reviewed

• Propane tanks stored correctly and are the tank exchange and/or tank filling areas properly maintained <br>• Appropriate signs are in place and area is free of trash.

  Yes

  No

  Not Reviewed

Product Storage

• PPE is used when battery maintenance is performed.

  Yes

  No

  N/A

• Yes

  No

  N/A

Completion

• Full Name and Signature of Inspector

  Sign