Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Line and Machine Info
Line Info
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Line Number
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Machine Placement - Ie South East, Upstream, Downstream etc..
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Bottle or Can Line
Machine Info
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Machine Serial Number
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Add media
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Source Number
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Add media
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Software Version
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Machine Type
Radiation Compliance
Radiation Labels
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Are Radiation labels in place and in good shape?
Autoshutter
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Is the unit equipped with an Autoshutter?
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RED Lamp operational?
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Lens in good shape?
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GREEN Lamp Operational?
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Lens in good shape?
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Does the Autoshutter function properly? (conveyor stopped RED Lamp on, conveyor running GREEN Lamp on)
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Notes:
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Add media
Plant Procedures
Plant Procedures
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Are RED and GREEN Test Slugs present?
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How often are test slugs run?
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Does the Plant have a cleaning procedure?
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Details
Machine Specific
Physical Installation
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FT-50/70 Level?
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FT-50/70 Properly Braced?
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FT-50/70 Centered across the conveyor?
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FT-50/70 in good mechanical condition? (No loose hardware, unplugged holes etc...)
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FT-50/70 Raising Mechanism in good working order? (Crank handle, movement up and down, etc...)
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FT-50/70 Trigger Mechanism in good working order?
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FT-50/70 equipped with an ENCODER?
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Encoder Mechanically installed properly?
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Encoder mounted on the Drive end of the through conveyor?
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Encoder Coupling in good shape? (Hose not rubbing the face of the encoder, Centered on shaft, etc...)
Conveyor
Conveyor
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FT-50/70 Through Conveyor running smoothly through the inspection and rejection zone? (No jerking movements, etc...)
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Are the FT-50/70 Conveyor Wearstrips in good shape?
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Is the FT-50/70 Through Conveyor Chain in good shape? (No new and old sections, No broken links, etc.. )
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Is the FT-50/70 Through Conveyor Chain running straight without excessive movement side to side? (Chain should not walk side to side)
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Is the FT-50/70 Through Conveyor Chain running level side to side? (Chain should not lean to one side)
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Is the FT-50/70 Conveyor providing smooth handling of the container through the inspection zone? (Containers should not spin or move)
Chain
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What is the Chain Material?
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Chain Type Description. (Example Rex 1.5" Table top)
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Stretch Chain and Measure 10 links enter the length here.
Rejector
Rejector
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Rejector Type?
- Proline
- Proline Intermediate
- Proline II
- Servotec
- Servotec II
- Slat Rejector
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Is an Oiler Present?
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Is Proper Oil in the Oiler?
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Is an Oiler Present?
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Is the Rejector Mounted Properly? (Correct distance to container)
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Is the Rejector in Good Working Condition? (No loose hardware, Safety wire in place, etc....)
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Are Proper Air Controls installed?
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Is an Air Filter Present
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Is the Air Pressure between 60 - 80 PSIG?
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Is the Rejector Timing Correct? (Containers are Rejected Centered on Pad)
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Is the Rejector Pad in Good Shape?
Inspection Trigger
Trigger Type
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List Any other Options found and if Functional
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Trigger Type?
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Trigger Fiber Optic Type?
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Raising Mechanism Type
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Is Trigger Bracket in Good Working Order?
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Is the Trigger Position Correct? (Adjusted to Necked in portion of Can and on the Cap for Bottle)
Inspection Head
Inspection Head
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Is the Keypad in Good Shape?
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Is Air Purge Functional?
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Is the Door Seal in Good Condition?
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Are all Holes in the Inspection head Sealed?
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Is the Reset Button in Good Shape? (Boot not torn, Functional, etc...)
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Is Yellow Beacon Lamp Functional?
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Is Yellow Beacon Lamp Lens in Good Shape?
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Is an I/O Junction Box Installed?
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Are PLC Relays Used/Functional?
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Is Modbus Used?
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Notes: