GEMBA CCEP RAP v1

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Location
  Address

• Line number

• MIM Representative

• Production Manager / Team Manager

• Is the crew complete for this shift?

  Yes

  No

  N/A

• Over-all cleanliness and orderliness of all areas:

  Good

  Fair

  Poor

  N/A

PRE-FORMS

• Enough supply of preforms?

  Yes

  No

  N/A

• Can the operator prove that the preforms are the correct type for the run?

  Yes

  No

  N/A

• Are there known issues feeding the preforms to the blow moulder station?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

Blow Moulder

• Is the current operator signed-off for this machine?

  Yes

  No

  N/A

• Work instructions / user manuals or guides available for this machine?

  Yes

  No

  N/A

• Does a standards checklist or document exist?

  Yes

  No

  N/A

• Is there a considerable amount of preforms in the reject bin?

  Yes

  No

  N/A

• Are there known issues in the operation of the blow moulder?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

Filler

• Is the current operator signed-off for this machine?

  Yes

  No

  N/A

• Work instructions / user manuals or guides available for this machine?

  Yes

  No

  N/A

• Are there known issues in the operation of the filler?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

• Are the bottles filled to specified level?

  Always

  Not Always

  N/A

• Explain

• Any issues of bottle movement from filler to warmer and to the labeler?

  Yes

  No

  N/A

• Explain

Labeller

• Is the current operator signed-off for this machine?

  Yes

  No

  N/A

• Work instructions / user manuals or guides available for this machine?

  Yes

  No

  N/A

• Are there known issues in the operation of the labeller?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

• Any issues of bottle movement from labeller to packer?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

Packer

• Is the current operator signed-off for this machine?

  Yes

  No

  N/A

• Work instructions / user manuals or guides available for this machine?

  Yes

  No

  N/A

• Are there known issues in the operation of the packer?

  Yes

  No

  N/A

• Explain

• Where does the issue happen? (Take photo)

  Media

• Are team members informed of their daily assignments and targets?

  Always

  Not Always

  N/A

• Are SIC meetings being held?

  Always

  Not Always

  N/A

• Are all events logged to lineview?

  Always

  Not Always

  N/A