Title Page
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Document No.(Section Name_XX)
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Gemba check area
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Conducted on
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Audited by
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Personnel (Other joined with You)
Abnormal Conditions
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Are there any abnormal conditions such as leaks?<br>
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Are there any abnormal Gaps such guard gaps
- Safe
- At Risk
- N/A
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Seven Wastes
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Are people waiting for materials or are materials waiting for people at the workstations?<br>
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Are there in-process storage areas to minimize movement?<br><br>
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Is there too much inventory in the storage areas?<br><br>
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Do workers appear to be making unnecessary movements in their work<br><br>
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Are workers producing as per order?<br><br>
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Are products staying longer in process than the prescribed time?<br><br>
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Is there presence of defective products?<br><br>
Production Flow
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Is the flow of materials evident?<br>
Four Ms
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Are workstations manned?<br>
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Are there any machine breakdowns?<br><br>
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Are people following standards?<br><br>
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Are materials available?<br><br>
Signature
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Signed by manager