Title Page
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Job Number:
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PO Number:
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Date:
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Site:
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Base/building Number:
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Generator:
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NQ Number:
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Hours:
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Monthly Inspection, Service Due.
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* NOTE: ENSURE GENERATOR BATTERIES AND FUEL VALVE IS ISOLATED, LOCKED AND TAGGED OUT BEFORE THE SERVICE COMMENCES
Monthly inspection/service as required.
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LUBRICATION
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Take Oil Sample. 500hr intervals
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Check oil level
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Check for Oil Leaks
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Change Engine Oil. @ 500hr intervals
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Main Oil Filters. Swop @ 250hr intervals
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Replace all @ 500hr intervals
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Top up make up tank note amount required
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Check oil lines and hoses for leaks
Cooling
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Check coolant level
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Check for radiator restrictions
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Check hoses
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Check belts and pulleys
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Check sump/water jacket heater
Fuel
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Check/change fuel filters. Change @ 1000hr intervals
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Check fuel pump
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Check fuel quality
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Check fuel lines for condition
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AIR/EXHAUST
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Check exhaust for leaks
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Check air breathers
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Check/change air cleaners
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Check mounting and couplings
PARTS USED FROM SPOTLESS STOCK.
Electrical
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Battery float voltage at charger gauge.
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Check boost current
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Check charger operation
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Clean/Check battery terminals
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Check battery isolator
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Battery last replaced
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Check electrolyte level
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Test indicating lamps/display battery.
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Check Battery Terminals & Record Voltage.
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Battery 1:
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Battery 2:
Tune up/Valve set 2000hr intervals.
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Reset valve and injectors recording any valves that have reduced clearances. Due @ 2000hr intervals.
Housekeeping
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De-Grease Engine & Wipe Down Alternator. As required.
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Check for Oil Leaks & Repair If Necessary
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Clean Out Drip Trays
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Check Fuel System for Leaks & Repair If Necessary
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Hose Out Radiator Core clean radiator room. As required.
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Clean Out Crank Case Breather boxes 2000hr intervals.
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Clean Out Crank Case Breathers on Engine 1000hr intervals
Test all Engine Shutdown Switches
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High Water Temperature Sender – Disconnect Plug to test
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High Oil Temperature Sender – Disconnect Plug to test
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Low Oil Pressure Sender – Disconnect Plug to test
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Low Oil Level Murphy Level Switch – Short to earth to test
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Low Water Level Murphy Level Switch – Turn indicator to low level to test
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Emergency Stop Push Button at engine
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Emergency Stop Push Button in control room
Defects/additional work recommended
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Defects ¬es.
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Defects media.
Valve reading/adjustment to be completed @ 2000hr intervals.
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Inlet Valve Spec =
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Exhaust Valve Spec =
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Valve and Injector Settings
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Refer to the workshop manual for the correct procedure and adjustment method when checking the valve and injector settings
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Add signature
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COMPLETED
