HYUNDAI 16T FORKLIFT

• Conducted on

  Date

• Prepared by

• Location

  AMRUN

  ANDOOM

  EAST WEIPA

• Customer

• Job #

• Purchase Order Number

• Asset

• Service Type

  WEEKLY

  4 WEEKLY

  8 WEEKLY

  YEARLY

  96 WEEKLY

Every 10 hours VISUAL INSPECTION

• CHECK FOR OBVIOUS DAMAGE AND LEAKS

  CHECK

  REPAIR

  REPLACE

  N/A

• WARNING PLATES AND DECALS

  CHECK

  REPLACE

  N/A

• CONDITION OF TIRES AND WHEELS. AIR PRESSURE

  CHECK

  REFILL

  REPLACE

  N/A

• LIFT CHAIN AND FASTNER

  CHECK

  ADJUST

  N/A

• CARRIAGE OR ATTACHMENT AND FORKS

  CHECK

  REPAIR

  REPLACE

  N/A

• FUEL LEVEL

  CHECK

  REFILL

  N/A

• ENGINE OIL LEVEL

  CHECK

  REFILL

  N/A

• COOLANT LEVEL (RADIATOR & RESEVOIR TANK)

  CHECK

  REFILL

  N/A

• WATER SEPARATOR

  CHECK

  CLEAN

  N/A

• HYDRAULIC OIL LEVEL

  CHECK

  REFILL

  N/A

• FAN BELT DAMAGE

  CHECK

  REPLACE

  N/A

FUNCTION TESTS

• HORN AND LAMP

  CHECK

  REFILL

  REPLACE

  N/A

• GAUGES AND INSTRUMENT PANEL

  CHECK

  REPAIR

  REPLACE

  N/A

• WARNING LIGHT

  CHECK

  REPAIR

  REPLACE

  N/A

• SERVICE BRAKE AND INCHING OPERATION

  CHECK

  REPAIR

  REPLACE

  N/A

• PARKING BRAKE OPERATION

  CHECK

  REPAIR

  REPLACE

  N/A

• ACCELERATOR AND ENGINE SPEED CONTROL

  CHECK

  ADJUST

  N/A

• DIRECTIONAL AND SPEED CONTROL OPERATION

  CHECK

  REPAIR

  REPLACE

  N/A

• STEERING WHEEL OPERATION

  CHECK

  REPAIR

  REPLACE

  N/A

• NOISE AND VIBRATION

  CHECK

  REPAIR

  REPLACE

  N/A

Every 50 hours

• AIR CLEANER ELEMENT

  CHECK

  CLEAN

  N/A

• AIR BREATHER FILTER

  CHECK

  CLEAN

  N/A

• ENGINE OIL/ FILTER (INITIAL 50 HOURS ONLY)

  CHANGE

  N/A

• TRANSMISSION OIL LEVEL

  CHECK

  REFILL

  N/A

• PILOT LINE FILTER ELEMENT (INITIAL 50 HOURS ONLY)

  REPLACE

  N/A

LUBRICATION

• STEERING AXLE LINKAGE PIN

  CHECK

  CLEAN

  LUBRICATE

  N/A

• HYDRAULIC PUMP DRIVE SPLINE

  CHECK

  CLEAN

  LUBRICATE

  N/A

TIGHTENING TORQUES

• PUMP MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• DRIVE AXLE MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• TILT CYLINDER MOUNTING AND TOKE BOLT

  CHECK

  TIGHT

  N/A

• MAST MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• DRIVE & STEERING AXLE WHEEN MOUNTING BOLT & NUT

  CHECK

  TIGHT

  N/A

• COUNTERWEIGHT MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• CABIN MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• MAIN PUMP & MCV MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• ENGINE & RADIATOR MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• TRANSMISSION MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• STEERING AXLE MOUNTING BOLT

  CHECK

  TIGHT

  N/A

Every 250 Hours

• DIFFERENTIAL GEAR OIL

  CHECK

  REFILL

  N/A

• PILOT LINE FILTER ELEMENT

  REPLACE

  N/A

• BRAKE LINE FILTER (STRAINER)

  CHECK

  CLEAN

  N/A

LUBRICATION

• LIFT CHAIN

  CHECK

  LUBRICATE

  N/A

• MAST ROLLER AND PIN

  CHECK

  LUBRICATE

  N/A

• LIFT CYLINDER ROD END

  CHECK

  LUBRICATE

  N/A

• LIFT CYLINDER TUBE END

  CHECK

  LUBRICATE

  N/A

• TILT CYLINDER ROD END

  CHECK

  LUBRICATE

  N/A

• TILT CYLINDER TUBE END

  CHECK

  LUBRICATE

  N/A

• STEERING CYLINDER ROD END

  CHECK

  LUBRICATE

  N/A

• STEERING CYLINDER TUBE END

  CHECK

  LUBRICATE

  N/A

• ATTACHEMENT OPTION CYLINDER ROD END

  CHECK

  LUBRICATE

  N/A

• ATTACHMENT OPTION CYLINDER TUBE END

  CHECK

  LUBRICATE

  N/A

• STEERING AXLE WHEEL BEARING

  CHECK

  LUBRICATE

  N/A

• PEDAL PICOT

  CHECK

  LUBRICATE

  N/A

EVERY 500 HOURS

• MAST MOUNTING BOLT

  CHECK

  TIGHT

  N/A

• DRIVE AXLE MOUNTING BOLT AND NUT

  CHECK

  TIGHT

  N/A

• AIR CLEANER ELEMENT

  REPLACE

  N/A

• BATTERY

  CHECK

  REPLACE

  N/A

• ENGINE IGINITION AND TIMING

  CHECK

  REPLACE

  N/A

• ENGINE OIL FILTER

  Select REPLACE N/A

  • REPLACE
  • N/A

• ENGINE OIL

  CHANGE

  N/A

EVERY 1000 HOURS

• HYDRAULIC OIL RETURN FILTER

  REPLACE

  N/A

HYDRAULIC OIL TANK

• HYDRAULIC OIL

  CHANGE

  N/A

• SUCTION STRAINER

  REPLACE

  N/A

• TRANSMISSION OIL & FILTER

  CHANGE

  N/A

• DIFFERENTAL OIL

  CHANGE

  N/A

• FAN BELT TENSION AND DAMAGE

  REPLACE

  N/A

• BRAKE COOLING OIL

  CHANGE

  N/A

• FUEL FILTER

  REPLACE

  N/A

EVERY 2000 HOURS

• HYDRAULIC SUCTION STRAINER

  REPLACE

  N/A

• RADIATOR COOLCANT

  REPLACE

  N/A

• HYDRAULIC OIL

  REPLACE

  N/A

EVERY 5000 HOURS

• HYDRAULIC OIL

  REPLACE

  N/A

WHEN REQUIRED

• FUEL TANK

  DRIAN

  CLEAN

  N/A

• WATER SEPERATOAR

  DRIAN

  CLEAN

  N/A

• FUEL FILTER

  REPLACE

  N/A

• ENGINE OIL

  REFILL

  REPLACE

  N/A

• ENGINE OIL FILTER CARTRIGE

  REPLACE

  N/A

• COOLANT

  REFILL

  REPLACE

  N/A

• RADIATOR

  CLEAN

  N/A

• AIR CLEANER ELEMENT

  REPLACE

  N/A

• HYDRAULIC OIL

  REFILL

  REPLACE

  N/A

• HYDRAULIC OIL SUCTION STRAINER

  CHECK

  CLEAN

  N/A

• RETURN OIL FILETER ELEEMENT

  REFILL

  REPLACE

  N/A

• AIR BREATHER FILTER

  REFILL

  REPLACE

  N/A

HAND PUMP (CABIN TILT)

• HYDRAULIC OIL

  REFILL

  REPLACE

  N/A

• TYRE AIR PRESSURE

  CHECK

  REFILL

  N/A

SERVICE COMPLETION

• REQUIRED SERVICE COMPLETED

  Yes

  No

  N/A

• FITTER

  Sign

• RIO REPRESENTATIVE NAME

• RIO REPRESENTATIVE SIGNATURE

  Sign