Title Page

  • Conducted on

  • Prepared by

  • Location

General

  • Have you signed in and completed relevant work permits with the site?

  • Is the boiler working on arrival?

  • Reason for boiler off

  • Photo of boiler data plate.

Boiler

  • Is the heat exchanger clean and all tubes unobstructed?

  • Is the furnace clean?

  • Are the furnace bricks in good condition

  • Is the temperature probe clear?

  • Do the firebed castings look in good condition?

  • Is it clear under the firebed?

  • Is the moving grate operating?

  • Does the firebed look in good condition?

Ash Bins

  • Are the ash bins clean?

  • Are the ash bin seals ok?

Ash Extraction System

  • Does the ash extraction auger operate?

  • Does the ash transport auger operate?

  • Is the ash auger cooling pump operating?

  • Are the coolant fluid levels ok?

  • Are all of the bearings ok?

  • Add photo's of all ash bearings

  • Are the rotary valves in good condition?

  • Are the flexible hoses to rotary bearings in good condition?

Soot Cleaning system

  • Do the compressors operate?

  • Do all soot valves operate?

  • Are the any air leaks from the soot cleaning system or components?

Flue fan

  • Are the Flue fan belts tight and in good condition?

  • Are there spare belts on site?

  • Are the motor or bearings excessively noisy?

  • Is the flue in good condition

  • Is the depression manometer clear and functioning correctly?

Pumps

  • Are the filling pumps operating correctly?

  • Are any of the pumps leaking?

Fuel feed system - Boiler room

  • Are both conveyors operating correctly?

  • Are all the bearings in good condition and greased?

  • Are the motor drive chains tensioned correctly and greased?

  • Are all fuel system motors in good contition?

  • Is the fucomatic gearbox secure with no movement?

  • Is the fire damper in good condition with no leaks from air lines?

  • Does the Carel unit operate?

  • Is the water dousing valve leaking or letting by?

  • Function of proximity, infrared sensors, micro‐switches and general condition of equipment all ok?

  • Are the oil levels for the conveyor lubrication system correct?

Combustion

  • Is the primary air fan motor operating correctly and in good condition?

  • Is the primary air fan clean?

  • Is the primary air actuator operating and set correctly?

  • Are all the secondary air fan motors operating correctly and in good condition?

  • Are the secondary air fans clean?

  • Are the secondary air fan actuators operating and set correctly?

  • Is the Lambda probe operating correctly?

Control Panel

  • Does the control panel isolator operate?

  • Does the emergency stop button operate correctly?

  • Is the control panel clean and in good condition?

  • Are the control panel fans clean and operating correctly?

  • Are the control panel ventilation grills clear?

  • Are all overloads fitted and operational?

  • Is the touchscreen operating?

  • Are all panel lights operational?

  • Are all inverters in control panel working?

  • Are the inverter cooling fans clean?

  • Is the inside of the control panel clean and dust free?

Pipework and Steam side

  • Is all pipework and plant in good condition?

  • Are the any leaks in the boiler room?

  • Is the Pression output ok? (Set point should be 8 bar)

  • Are the water levels in the boiler ok?

Boiler room

  • Is the floor clean and clear of parts/debris?

  • Are the boiler room doors shutting properly?

  • Are the parts shelves clean and tidy?

  • Is the scaffold complete, tagged with correct dates?

  • Is the scaffold stored correctly?

  • Are all the lights working?

  • Have you notified site staff?

  • Check heating system pressure is correct before leaving

On completion of PPM

  • Site manager name

  • Engineer name

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