Title Page
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Conducted on
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Prepared by
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Location
General
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Have you signed in and completed relevant work permits with the site?
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Is the boiler working on arrival?
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Reason for boiler off
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Photo of boiler data plate.
Boiler
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Is the heat exchanger clean and all tubes unobstructed?
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Is the furnace clean?
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Are the furnace bricks in good condition
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Is the temperature probe clear?
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Do the firebed castings look in good condition?
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Is it clear under the firebed?
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Is the moving grate operating?
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Does the firebed look in good condition?
Ash Bins
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Are the ash bins clean?
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Are the ash bin seals ok?
Ash Extraction System
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Does the ash extraction auger operate?
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Does the ash transport auger operate?
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Is the ash auger cooling pump operating?
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Are the coolant fluid levels ok?
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Are all of the bearings ok?
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Add photo's of all ash bearings
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Are the rotary valves in good condition?
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Are the flexible hoses to rotary bearings in good condition?
Soot Cleaning system
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Do the compressors operate?
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Do all soot valves operate?
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Are the any air leaks from the soot cleaning system or components?
Flue fan
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Are the Flue fan belts tight and in good condition?
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Are there spare belts on site?
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Are the motor or bearings excessively noisy?
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Is the flue in good condition
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Is the depression manometer clear and functioning correctly?
Pumps
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Are the filling pumps operating correctly?
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Are any of the pumps leaking?
Fuel feed system - Boiler room
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Are both conveyors operating correctly?
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Are all the bearings in good condition and greased?
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Are the motor drive chains tensioned correctly and greased?
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Are all fuel system motors in good contition?
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Is the fucomatic gearbox secure with no movement?
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Is the fire damper in good condition with no leaks from air lines?
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Does the Carel unit operate?
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Is the water dousing valve leaking or letting by?
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Function of proximity, infrared sensors, micro‐switches and general condition of equipment all ok?
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Are the oil levels for the conveyor lubrication system correct?
Combustion
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Is the primary air fan motor operating correctly and in good condition?
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Is the primary air fan clean?
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Is the primary air actuator operating and set correctly?
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Are all the secondary air fan motors operating correctly and in good condition?
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Are the secondary air fans clean?
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Are the secondary air fan actuators operating and set correctly?
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Is the Lambda probe operating correctly?
Control Panel
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Does the control panel isolator operate?
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Does the emergency stop button operate correctly?
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Is the control panel clean and in good condition?
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Are the control panel fans clean and operating correctly?
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Are the control panel ventilation grills clear?
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Are all overloads fitted and operational?
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Is the touchscreen operating?
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Are all panel lights operational?
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Are all inverters in control panel working?
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Are the inverter cooling fans clean?
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Is the inside of the control panel clean and dust free?
Pipework and Steam side
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Is all pipework and plant in good condition?
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Are the any leaks in the boiler room?
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Is the Pression output ok? (Set point should be 8 bar)
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Are the water levels in the boiler ok?
Boiler room
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Is the floor clean and clear of parts/debris?
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Are the boiler room doors shutting properly?
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Are the parts shelves clean and tidy?
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Is the scaffold complete, tagged with correct dates?
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Is the scaffold stored correctly?
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Are all the lights working?
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Have you notified site staff?
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Check heating system pressure is correct before leaving
On completion of PPM
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Site manager name
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Engineer name