Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

  • PLEASE NOTE :- TRANSPORT RANDOM CHECKLIST MUST ALSO BE COMPLETED. SPEED GUN AVAILABLE FROM THE EHS&Q OFFICER.CPR118/A TESTING OF EMERGENCY PROCEDURES CHECKLIST MUST ALSO BE COMPLETED

  • Enter Date of Inspection

  • Please sign:

Main Office

  • Fire extinguishers in position and within test expiry date?<br>

  • Are Fire Exit Doors are operating correctly? <br>

  • Are Emergency Exits and Walkways clear of obstructions?<br>

  • Are Amenities are all in good condition and working properly?

  • Is Housekeeping is in good order?

  • Are appropriate notices displayed and in good condition?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Are operators wearing the correct P.P.E?

  • Is Fire exit door is operating correctly?

  • Is Housekeeping in good order?

  • Any further comments?

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Toilets (2 off) housekeeping

  • Are Boiler House fire extinguishers in position and within test expiry date?

  • Toilets (2 off) housekeeping

  • Any further comments?

Fixing Materials Stores

  • Fire extinguishers in position and within test expiry date?<br>

  • Are Fire Exit Doors are operating correctly? <br>

  • Washroom housekeeping in good order?

  • Shower housekeeping in good order?

  • Toilets (2 off) housekeeping

  • All appropriate notices are displayed and in good condition?

  • Amenities are all in good condition and working properly?<br>

  • Oil Heater, supply tank and pipework in good order?

  • Racking in good condition?

  • Are SWL signs in position?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • M.C.S. Workshop in good working condition?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Are Emergency Exits and Walkways clear of obstructions?

  • Is a 6S system in place in the Fixing Materials Stores?

  • Sub Station fire extinguishers in position and within test expiry date (padlock combination 5588)

  • Sub Station housekeeping is in good order?

  • Any further comments?

Yard Area

  • Main entrance gate and fence line in good order?

  • Yard area at MCS compound in good order?

  • Yard area at transport Wagon Wash in good order?

  • Is the Yard area where old Transport Diesel Tank used to be in good order?

  • Is wooden boarding around hill areas in good condition?

  • Is oil level on hydraulic unit at Netting Station okay? ( report to maintenance if low )

  • Any further comments?

Sand Delivery Hopper Area

  • House keeping on and around ramp and inside guarded compound around belt in good order?

  • Are Guards in good condition?

  • Are Spill Kit covers and sand container in position?

  • Any further comments?

Sand Silo Building

  • Fire extinguishers in position and within test expiry date?<br>

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Are Walkways around Dragout Conveyors free of any trip hazards?

  • Is Housekeeping on both levels in good order?

  • Any further comments?

Screen House Building 3 Levels

  • Fire extinguishers in position and within test expiry date?<br>

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Is Housekeeping on all levels in good order?

  • Any further comments?

Forklift Workshop

  • Fire extinguishers in position and within test expiry date?<br>

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is Fire Exit Door operating correctly when locked?

  • Is Housekeeping in good order?

  • Is Extraction unit in working order?

  • Is there a 6S system in place in the Forklift Workshop?

  • Any further comments?

Packaging Area (Rotary Drier and OMS)

  • Fire extinguishers in position and within test expiry date?<br>

  • Check Fire Exit Door at OMS is operating correctly when locked.

  • Is Housekeeping in good order?

  • Are all guards around Rotary Drier and OMS in good repair?

  • Are Power Packs free from oil leaks?

  • Are Spill Kits in position?

  • Is Control Room housekeeping in good order?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Are operators wearing the correct P.P.E?

  • Is a 6S system in place in the Packaging Area?

  • Is a 6S system in place in the factory Dryside Area?

  • Any further comments?

Paint Unit

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Fire Exit Door working correctly when locked?

  • Is Housekeeping in good order?

  • Are all guards in good repair?

  • Is Racking in a good condition?

  • Are SWL signs in position?

  • Are all Vehicle sheets filled in correctly?

  • Is Paint Tote Bunded Stand area clean & tidy?

  • Are operators wearing the correct P.P.E?

  • Is there a 6S system in place for the Paint Unit Quality Area?

  • Any further comments?

First Aid Room

  • Are all appropriate notices on Notice Board outside Lab are displayed and in good condition?

  • Is the Accident Book available?

  • Are Accident Reporting forms available?

  • Are Near Miss forms are available?

  • Is First Aid Equipment in order and forms signed?

  • Is Housekeeping in good order?

  • Any further comments?

Q.A. Lab

  • Is Housekeeping in good order?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is there a 6S system in place for the QA Lab?

  • Any further comments?

Locker / Toilets (2off) & Shower Room

  • Is Housekeeping in good order?

  • Any further comments?

Mess Room & Kitchen

  • Fire extinguishers in position and within test expiry date?<br>

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is Housekeeping in good order?

  • Any further comments?

Switch Room

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Any further comments?

Compressor Room

  • Is Housekeeping in good order?

  • Is there a 6S system in place for the Compressor Room

  • Any further comments?

Racking Plant and Curing Cambers

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Fire Exit Door at roller shutter door at side of curing chambers operating correctly when locked?

  • Are Fire Exit Doors at rear end of building operating correctly when locked?

  • Is Housekeeping in good order?

  • Are all guards around Racker in good repair?

  • Are Power Packs and pipes free from oil leaks?

  • Are Spill Kits in position?

  • Is Control Room housekeeping in good order?

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Are walk ways around curing chambers clear?

  • Is there a 6S system in place for the Area?

  • Is the Floor Sweeper charging station in a good condition?

  • Are operators wearing the correct P.P.E?

  • Any further comments?

Electricians Workshop

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Are Work Benches tidy?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is there a 6S system in place for the Electricians Workshop?

  • Any further comments?

Maintenance Workshop

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Fire Exit Door operating correctly when locked?

  • Is Housekeeping in good order?

  • Are Work Benches tidy?

  • Is Radial Arm Drilling machine in good order?

  • Is Pedestal Grinder in good order?

  • Is The welding bay in good order?

  • Is the Clarke Strong Arm Press in good order?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is there a 6S system in place for the Pump Testing Station?

  • Is there a 6S system in place for the Maintenance Workshop?

  • Are operators wearing the correct P.P.E?

  • Any further comments?

Machine Room

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Is Milling Machine in good order?

  • Is Lathe in good order?

  • Is there a 6S system in place for the Machine Room?

  • Any further comments?

Mixer Control Room

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Are Electrical Panel doors locked and panels checked for IP2X?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is the working area clean & tidy?

  • Any further comments?

Raw Material Store (FACTORY)

  • Is Housekeeping in good order?

  • Is Racking in good Condition?

  • Are SWL signs in position?

  • Is the working area clean & tidy?

  • Does Sodium Lamp box need emptying?

  • Does WEEE box need emptying?

  • Any further comments?

Raw Material Store (YARD)

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Is Racking in good Condition?

  • Are SWL signs in position?

  • Is the working area clean & tidy?

  • Is Fire exit door is operating correctly?

  • Any further comments?

Machine Area

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Are Maintenance Work Benches tidy?

  • Is Fire Exit Door between Shift Managers office and Raw Material Stores is operating correctly when locked?

  • Are operators wearing the correct P.P.E?

  • Are Ladders secure?

  • Are Ladders signed in and out?

  • Is there a 6S system in place for the Factory Wetside Area?

  • Is there a 6S system in place for the Machine Area Cleaning Equipment?

  • Is there a 6S system in place for the Maintenance Workbench?

  • Any further comments?

Engineering Stores

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Fire exit door is operating correctly?

  • Is Housekeeping in good order?

  • Is Racking in good Condition?

  • Are SWL signs in position?

  • Is electrical equipment being used P.A.T. and up to date? Please note Asset numbers of items checked.

  • Is there a 6S system in place for the Engineering Stores?

  • Is there a 6S system in place for the Lifting Equipment?

  • Any further comments?

Body Colour Mixing Area

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Is the Pressure wash in good order and cabinet locked?

  • Is Bund under tanks in order?

  • Is the Platform around tanks in good order?

  • Any further comments?

Mixing Platform (4 Levels)

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Is Mixer platform in good order?

  • Is 2nd level platform in good order?

  • Is 3rd level platform (Hogan Feeders) in good order?

  • Is 4th Level (Over day bin) in good order?

  • Any further comments?

Boiler House

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Are Oil tanks and supply pipes free from oil leaks?

  • Is there a 6S system in place for the boiler house?

  • Any further comments?

Old MSK Shed

  • Fire extinguishers in position and within test expiry date?<br>

  • Is Housekeeping in good order?

  • Test bund alarm on rape seed oil tank.

  • Any further comments?

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