Title Page

  • Site conducted

  • Conducted on

GMP Inspection Area C

  • Auditing Team

Chip Cut, Fry Line, QA Office, Offices & Lunch Room, Production Restroom & Changing Rooms<br>

Fry Line

  • Are the employees following GMP policies?

  • Are the walls clean and in good repair condition?

  • Are the floors clean and free of damage?

  • Are the ceiling lights clean and in working condition?

  • Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  • Are all exposed products like, open bags, open containers or open boxes, covered up or closed tight after use?

  • Are all utensils used in production stored in a sanitary manner?

  • Are all bolts on catch pans sealed, so it prevents any leaking of water, oil or other liquid that can contaminate the products?

  • Is all equipment clean?

  • Has the fire extinguisher been serviced every month?

  • Is the area kept clean during production operation?

  • Is the fryied Chip Weight Qualiaty Control Report (QA0019B) filled out properly? Checks these items if they are fill out: Date, supervisor, QC tech. Initials, code date, time they check, fryer temp, salt level, and the five bags they weight.

  • Is the My nana's "Bakery Fresh" Tortilla Weight Check Quality Control Report filled out properly? Things to look for are: The date, day, supervisor name, QA tech, Product code date, product description, label weight, target wt grams, target wt hundreths, and employees initial.

  • Are the label and packaging reconciliation forms fill out correctly with supervisor and QA initials?

  • Has the build-up of foods or lubricants on the equipment been removed so that it cannot contaminate foods?

  • Are all repairs on equipment done correctly (e.g., temporary fixes, no zip tie or tape in place of bolt and screw)? A temporary repair parts can break or rupture and get in the food product.

  • Are all metal to metal contact zones repaired so they won't contaminate product?

  • Are all drains clean?

  • Is the floor free of any standing water and/or oil?

  • Are the employees stacking the product on a clean surface?

  • Has all debris above the product zone been cleaned so that it won't fall and contaminate the product?

  • Is the old employees' entrance room roof adjacent to the bagging line platform free of accumulation of product residues

  • Does the finished product have the proper cook marks per specification and not under cooked?

  • Are all the products passed through a metal detector?

  • Is the daily metal detector report filled out properly? Check if the products have been check every hour and is documented, date, line , monitor, shift, if using the correct 3 test bar(ferrous, non-ferrous and stainless), time they check, product, if the test bar have been detected, corrective action, monitor initials, and QA initials. it should be neatly written.

  • Ask the person who is in charge to pass the test bars through the metal detector. Does it detected the bars as it should? Is Metal detector working properly? Is there a mechanism to reject the product or does an alarm sound and the machine stop?

  • Are the products properly packed, sealed and have the correct date code?

  • Is the Packaging Quality Report (QA018) fill out properly? Things to look for are: Production Line, shift, inspection date, Product items #, Time they start, supervisor initial on all items was check (e.g. first case inspection, code date#, label, etc...) and on the comments section like the code date #.

  • Do the trash cans appear to be free of any food, candy wrap and / or drink items, have lids covered and not over filled?

  • Other

Chip Cut

  • Are the employees following GMP policies?

  • Are the walls clean and in good repair?

  • Are the floors clean and free of damage?

  • Are the ceiling lights clean and in working condition?

  • Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  • Are all exposed products like, open bags, open containers or open boxes, covered up or closed right away after use?

  • Are all utensils used in production stored in a sanitary manner?

  • Are all bolts on catch pans sealed, so it prevents any leaking of water, oil or other liquid that can contaminate the products?

  • Is all equipment clean?

  • Are all repairs on equipment done correctly (e.g., temporary fixes, no zip tie or tape in place of bolt and screw)? A temporary repair parts can break or rupture and get in the food product.

  • Are all metal to metal contact zones repaired so they won't contaminate product?

  • Are all drains clean?

  • Is floor free of any standing water?

  • Are the employees stacking the product on a clean surface?

  • Has all debris above the product zone been cleaned so that it won't fall and contaminate the product?

  • Does the finished product have the proper cook marks per specification and not under cooked?

  • Are all the products passed through a metal detector?

  • Is the daily metal detector report filled out properly? Check if the products have been check every hour and is documented, date, line , monitor, shift, if using the correct 3 test bar(ferrous, non-ferrous and stainless), time they check, product, if the test bar have been detected, corrective action, monitor initials, and QA initials. it should be neatly written.

  • Ask the person who is in charge to pass the test bars through the metal detector. Does it detected the bars as it should? Metal detector working properly? Is there a mechanism to reject the product or does an alarm sound and the machine stop?

  • Are the products properly packed, sealed and have the correct date code?

  • Do the trash cans appear to be free of any food, candy wraps and /or drink items; and covered with lids not over filled?

  • Other

Production Women's Restroom

  • Is the floor clean and free of standing water?

  • Is the hand wash sink clean?

  • Are the partitions clean?

  • Are there a hand wash instructions and a sign stating "hands must be washed before returning to work" posted on the wall?

  • Are the toilets clean?

  • Is there enough toilet paper rolls in every stall?

  • Are there enough paper towels?

  • Is there enough soap?

  • Is the mirror clean?

  • Are the walls and the door clean?

  • Do the trash cans appear to be emptied out frequently?

  • Are all the lights working?

  • Is the ceiling clean and in good repair condition?

  • Is the ceiling clean and in good repair condition?

  • Are the restroom doors closed at all time?

  • other

Production Men's Restroom

  • Is the floor clean and free of standing water?<br>

  • Is the hand wash sink clean?

  • Are the partitions clean?

  • Are there a hand wash instructions and a sign stating "hands must be washed before returning to work" posted on the wall?

  • Are the toilets clean?

  • Is there enough toilet paper rolls in every stall?

  • Are there enough paper towels?

  • Is there enough soap?

  • Is the mirror clean?

  • Are the walls and the door clean?

  • Do the trash cans appear to be emptied out frequently?

  • Are all the lights working?

  • Is the ceiling clean and in good repair condition?

  • Are the restroom doors closed at all time?

  • Other

Changing Rooms

  • Is the floor clean?

  • Is the ceiling clean and in good repair?

  • Are all the changing rooms clean?

  • Are all the changing rooms clean?

  • Are there enough hairnets and bearnets available?

  • Do the trash cans appear to be emptied out frequently?

  • Are all the lights in working condition?

  • Other

Sanitation Office

  • Is the floor clean and free of damage?

  • Do the trash cans appear to be emptied out frequently?

  • Does it appears to be neatly kept?

  • Are the ceiling tiles in good condition?

  • Is the door clean?

  • Is the window clean?

  • Other

Production Supervisor Office

  • Is the floor clean and free of damage?

  • Do the trash cans appear to be emptied out frequently?

  • Does it appears to be neatly kept?

  • Are the ceiling tiles in good condition?

  • Are the ceiling tiles in good condition?

  • Is the door clean?

  • Is the window clean?

  • Other

QA Office

  • Are the floors clean and free of damage?

  • Is the office organized?

  • Are the counter tops clean?

  • Is the wash sink clean?

  • Are all the utensils and equipment clean?

  • Is the door clean?

  • Is the window clean?

  • Are the ceiling tiles in good condition?

  • Other

Lunch Room

  • Are the floors clean and free of damage?

  • Are the tables and chairs clean and in good repair?

  • Are all employees following the GMP policy and not wearing uniforms in the lunchroom?

  • Is the refrigerator clean inside and outside? Check on the top if it's clean.

  • Is the sink clean?

  • Is the paper towel dispenser in working condition and has hand towels inside?

  • Is the hand soap dispenser in working condition and has soap inside?

  • Is the coffee table with the coffee maker clean?

  • Are the vending machines clean? Check on the top if it's clean.

  • Are all the light in working condition and have shatter proof bulbs?

  • Are there any signs of leaks like water stains on the ceiling tiles?

  • Do the trash cans appear to be emptied out frequently?

  • Is the door clean?

  • Is the window clean?

  • Are the ceiling tiles in good condition?

  • Other

Plant Manager Office

  • Is the floor clean and in good repair?

  • Does the trash cans appears to be emptied out frequently?

  • Does it appears to be neatly kept?

  • Are all the light in working condition and have shatter proof bulbs?

  • Are the windows clean?

  • Are the ceiling tiles in good condition?

  • Is the door clean?

  • Other

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