HIE Linde Maintenance

• Call No.

• Scan

  Manual

• Select date

  Date

• Meter Reading

• Customer Info

• Conducted on

  Date

• Unit No.

• Customer

• Make

• Model

• Meter Reading

• Technicaian

• Which service interval is being preformed?

  1000 Hrs Interval

  3000 Hrs Interval

  6000 Hrs Interval

  9000 Hrs Interval

Preparations

• Clean The Truck If Necessary

  OK

  Requires Repair

  N/A

• Read Out Error Log and Delete

  OK

  Requires Repair

  N/A

• Calibrate The Drive Potentiometer and Joysticks

  OK

  Requires Repair

  N/A

• Enter the next maintenance interval

  OK

  Requires Repair

  N/A

Engine

• Change the engine oil and filter (at least yearly)<br>

  OK

  Requires Repair

  N/A

• Change the spark plugs (Except 394)

  OK

  Requires Repair

  N/A

• Change the LPG filter

  OK

  Requires Repair

  N/A

• Check LPG mixer settings

  OK

  Requires Repair

  N/A

• Clean evaporator / pressure regulator and refit using a new repair kit

  OK

  Requires Repair

  N/A

• Check the LPG system for damage and leaks

  OK

  Requires Repair

  N/A

• Check condition and secure positioning of engine cradle and engine mounting

  OK

  Requires Repair

  N/A

• Check condition of V-ribbed belt

  OK

  Requires Repair

  N/A

• Check condition and tension of toothed belt

  OK

  Requires Repair

  N/A

• Clean water and hydraulic oil coolers

  OK

  Requires Repair

  N/A

• Check coolant concentration

  OK

  Requires Repair

  N/A

• Change air filter cartridge, check vacuum-operated switch

  OK

  Requires Repair

  N/A

• Clean the oil bath air filter

  OK

  Requires Repair

  N/A

• Check suction and exhaust pipes for leaks

  OK

  Requires Repair

  N/A

• Check CO level in the exhaust gas

  OK

  Requires Repair

  N/A

Gearbox

• Axle clamps and wheel motors: Check fastening

  OK

  Requires Repair

  N/A

• Drive axle: Check the side stops

  OK

  Requires Repair

  N/A

Chassis, bodywork and fittings

• Chassis, tilt cylinders and steering axle: Check fastening

  OK

  Requires Repair

  N/A

• Check and grease other bearings and joints

  OK

  Requires Repair

  N/A

Chassis frame

• Check the parking brake for correct operation

  OK

  Requires Repair

  N/A

• Clean and grease steering axle

  OK

  Requires Repair

  N/A

• Steering cylinder and steering pivot pin: Check fastening

  OK

  Requires Repair

  N/A

Controls

• Check and oil the pedals

  OK

  Requires Repair

  N/A

Electrics

• Check the condition and secure positioning of electric cables, cable connectors and connections

  OK

  Requires Repair

  N/A

• Battery: Check condition, acid level and acid density (even for maintenance-free batteries)

  OK

  Requires Repair

  N/A

Hydraulics

• Hydraulic system: Check the oil level.

  OK

  Requires Repair

  N/A

• Check the bleeder valve on the hydraulic oil tank for correct operation

  OK

  Requires Repair

  N/A

• Check the hydraulic system for leaks

  OK

  Requires Repair

  N/A

• Double hoses: Check the pre-tension

  OK

  Requires Repair

  N/A

Load Lift System

• Lift mast, lift mast chain, lift cylinder and end stops: Check condition, secure mounting and function

  OK

  Requires Repair

  N/A

• Adjust lift mast chain and spray with chain spray

  OK

  Requires Repair

  N/A

• Check fork arms and arm safety devices

  OK

  Requires Repair

  N/A

• Clean and grease the sideshift, check fastening

  OK

  Requires Repair

  N/A

• Clean and grease fork positioner, check fastening

  OK

  Requires Repair

  N/A

Subsequent Tasks

• Carry out functional test and test drive

  OK

  Requires Repair

  N/A

• Fire Extinguisher

  OK

  Requires Repair

  N/A

• Horn

  OK

  Requires Repair

  N/A

• Seat Switch

  OK

  Requires Repair

  N/A

• Operators Manaul

  OK

  Requires Repair

  N/A

• Lighting and Alarms

  OK

  Requires Repair

  N/A

• Attach Maintenance/Inspection sticker

  OK

  Requires Repair

  N/A

CSA Annual Inspection

• Unit Passes Inspection

  Pass

  Fail

  N/A

• Next Annual Inspection Due

  Date

• Add signature

  Sign

Preparations

• Clean The Truck If Necessary

  OK

  Requires Repair

  N/A

• Read Out Error Log and Delete

  OK

  Requires Repair

  N/A

• Calibrate The Drive Potentiometer and Joysticks

  OK

  Requires Repair

  N/A

• Enter the next maintenance interval

  OK

  Requires Repair

  N/A

Engine

• Change the engine oil and filter (at least yearly)<br>

  OK

  Requires Repair

  N/A

• Change the spark plugs

  OK

  Requires Repair

  N/A

• Change the LPG filter

  OK

  Requires Repair

  N/A

• Check LPG mixer settings

  OK

  Requires Repair

  N/A

• Clean evaporator / pressure regulator and refit using a new repair kit

  OK

  Requires Repair

  N/A

• Check the LPG system for damage and leaks

  OK

  Requires Repair

  N/A

• Check condition and secure positioning of engine cradle and engine mounting

  OK

  Requires Repair

  N/A

• Change the V-ribbed belt

  OK

  Requires Repair

  N/A

• Change toothed belt and tensioner pulley (at latest after 5 years)

  OK

  Requires Repair

  N/A

• Clean water and hydraulic oil coolers

  OK

  Requires Repair

  N/A

• Check coolant concentration

  OK

  Requires Repair

  N/A

• Change air filter cartridge, check vacuum-operated switch

  OK

  Requires Repair

  N/A

• Change the safety cartridge in the air filter

  OK

  Requires Repair

  N/A

• Clean the oil bath air filter

  OK

  Requires Repair

  N/A

• Check suction and exhaust pipes for leaks

  OK

  Requires Repair

  N/A

• Check CO level in the exhaust gas

  OK

  Requires Repair

  N/A

Gearbox

• Axle clamps and wheel motors: Check fastening

  OK

  Requires Repair

  N/A

• Drive axle: Check the side stops

  OK

  Requires Repair

  N/A

• Drive axle: Check bearing for wear

  OK

  Requires Repair

  N/A

• Hydraulic pump on engine: Check fastening

  OK

  Requires Repair

  N/A

Chassis, bodywork and fittings

• Chassis, tilt cylinders and steering axle: Check fastening

  OK

  Requires Repair

  N/A

• Check and grease other bearings and joints

  OK

  Requires Repair

  N/A

Chassis frame

• Check the parking brake for correct operation

  OK

  Requires Repair

  N/A

• Clean and grease steering axle

  OK

  Requires Repair

  N/A

• Steering cylinder and steering pivot pin: Check fastening

  OK

  Requires Repair

  N/A

Controls

• Check and oil the pedals

  OK

  Requires Repair

  N/A

• Check the bellows at the actuating lever

  OK

  Requires Repair

  N/A

Electrics

• Check the condition and secure positioning of electric cables, cable connectors and connections

  OK

  Requires Repair

  N/A

• Battery: Check condition, acid level and acid density (even for maintenance-free batteries)

  OK

  Requires Repair

  N/A

Hydraulics

• Hydraulic system: Check the oil level.

  OK

  Requires Repair

  N/A

• Check the bleeder valve on the hydraulic oil tank for correct operation

  OK

  Requires Repair

  N/A

• Change feed/pressure/suction filter and breather of the hydraulic system

  OK

  Requires Repair

  N/A

• Check the hydraulic system for leaks

  OK

  Requires Repair

  N/A

• Check the tilt cylinder bearing for wear

  OK

  Requires Repair

  N/A

• Double hoses: Check the pre-tension

  OK

  Requires Repair

  N/A

Load Lift System

• Lift mast, lift mast chain, lift cylinder and end stops: Check condition, secure mounting and function

  OK

  Requires Repair

  N/A

• Adjust lift mast chain and spray with chain spray

  OK

  Requires Repair

  N/A

• Check fork arms and arm safety devices

  OK

  Requires Repair

  N/A

• Clean and grease the sideshift, check fastening

  OK

  Requires Repair

  N/A

• Clean and grease fork positioner, check fastening

  OK

  Requires Repair

  N/A

Subsequent Tasks

• Carry out functional test and test drive

  OK

  Requires Repair

  N/A

• Fire Extinguisher

  OK

  Requires Repair

  N/A

• Horn

  OK

  Requires Repair

  N/A

• Seat Switch

  OK

  Requires Repair

  N/A

• Operators Manaul

  OK

  Requires Repair

  N/A

• Lighting and Alarms

  OK

  Requires Repair

  N/A

• Attach Maintenance/Inspection sticker

  OK

  Requires Repair

  N/A

CSA Annual Inspection

• Unit Passes Inspection

  Pass

  Fail

  N/A

• Next Annual Inspection Due

  Date

• Add signature

  Sign

Preparations

• Clean The Truck If Necessary

  OK

  Requires Repair

  N/A

• Read Out Error Log and Delete

  OK

  Requires Repair

  N/A

• Calibrate The Drive Potentiometer and Joysticks

  OK

  Requires Repair

  N/A

• Enter the next maintenance interval

  OK

  Requires Repair

  N/A

Engine

• Change the engine oil and filter (at least yearly)

  OK

  Requires Repair

  N/A

• Change the spark plugs

  OK

  Requires Repair

  N/A

• Change the LPG filter

  OK

  Requires Repair

  N/A

• Check LPG mixer settings

  OK

  Requires Repair

  N/A

• Clean evaporator / pressure regulator and refit using a new repair kit

  OK

  Requires Repair

  N/A

• Check the LPG system for damage and leaks

  OK

  Requires Repair

  N/A

• Check condition and secure positioning of engine cradle and engine mounting

  OK

  Requires Repair

  N/A

• Change the V-ribbed belt

  OK

  Requires Repair

  N/A

• Change toothed belt and tensioner pulley (at latest after 5 years)

  OK

  Requires Repair

  N/A

• Clean water and hydraulic oil coolers

  OK

  Requires Repair

  N/A

• Check coolant concentration

  OK

  Requires Repair

  N/A

• Change air filter cartridge, check vacuum-operated switch

  OK

  Requires Repair

  N/A

• Change the safety cartridge in the air filter

  OK

  Requires Repair

  N/A

• Clean the oil bath air filter

  OK

  Requires Repair

  N/A

• Check suction and exhaust pipes for leaks

  OK

  Requires Repair

  N/A

• Check CO level in the exhaust gas

  OK

  Requires Repair

  N/A

Gearbox

• Axle clamps and wheel motors: Check fastening

  OK

  Requires Repair

  N/A

• Drive axle: Check the side stops

  OK

  Requires Repair

  N/A

• Drive axle: Check bearing for wear

  OK

  Requires Repair

  N/A

• Hydraulic pump on engine: Check fastening

  OK

  Requires Repair

  N/A

Chassis, bodywork and fittings

• Chassis, tilt cylinders and steering axle: Check fastening

  OK

  Requires Repair

  N/A

• Check and grease other bearings and joints

  OK

  Requires Repair

  N/A

Chassis frame

• Check the parking brake for correct operation

  OK

  Requires Repair

  N/A

• Clean and grease steering axle

  OK

  Requires Repair

  N/A

• Steering cylinder and steering pivot pin: Check fastening

  OK

  Requires Repair

  N/A

Controls

• Check and oil the pedals

  OK

  Requires Repair

  N/A

• Check the bellows at the actuating lever

  OK

  Requires Repair

  N/A

Electrics

• Check the condition and secure positioning of electric cables, cable connectors and connections

  OK

  Requires Repair

  N/A

• Battery: Check condition, acid level and acid density (even for maintenance-free batteries)

  OK

  Requires Repair

  N/A

Hydraulics

• Hydraulic system: Check the oil level.

  OK

  Requires Repair

  N/A

• Check the bleeder valve on the hydraulic oil tank for correct operation

  OK

  Requires Repair

  N/A

• Change feed/pressure/suction filter and breather of the hydraulic system

  OK

  Requires Repair

  N/A

• Check the hydraulic system for leaks

  OK

  Requires Repair

  N/A

• Check the tilt cylinder bearing for wear

  OK

  Requires Repair

  N/A

• Double hoses: Check the pre-tension

  OK

  Requires Repair

  N/A

Load Lift System

• Lift mast, lift mast chain, lift cylinder and end stops: Check condition, secure mounting and function

  OK

  Requires Repair

  N/A

• Adjust lift mast chain and spray with chain spray

  OK

  Requires Repair

  N/A

• Check fork arms and arm safety devices

  OK

  Requires Repair

  N/A

• Clean and grease the sideshift, check fastening

  OK

  Requires Repair

  N/A

• Check slide guides on sideshift for wear

  OK

  Requires Repair

  N/A

• Clean and grease fork positioner, check fastening

  OK

  Requires Repair

  N/A

Subsequent Tasks

• Carry out functional test and test drive

  OK

  Requires Repair

  N/A

• Fire Extinguisher

  OK

  Requires Repair

  N/A

• Horn

  OK

  Requires Repair

  N/A

• Seat Switch

  OK

  Requires Repair

  N/A

• Operators Manaul

  OK

  Requires Repair

  N/A

• Lighting and Alarms

  OK

  Requires Repair

  N/A

• Attach Maintenance/Inspection sticker

  OK

  Requires Repair

  N/A

CSA Annual Inspection

• Unit Passes Inspection

  Pass

  Fail

  N/A

• Next Annual Inspection Due

  Date

• Add signature

  Sign

Preparations

• Clean The Truck If Necessary

  OK

  Requires Repair

  N/A

• Read Out Error Log and Delete

  OK

  Requires Repair

  N/A

• Calibrate The Drive Potentiometer and Joysticks

  OK

  Requires Repair

  N/A

• Enter the next maintenance interval

  OK

  Requires Repair

  N/A

Engine

• Change the engine oil and filter (at least yearly)<br>

  OK

  Requires Repair

  N/A

• Change the spark plugs

  OK

  Requires Repair

  N/A

• Change the LPG filter

  OK

  Requires Repair

  N/A

• Check LPG mixer settings

  OK

  Requires Repair

  N/A

• Clean evaporator / pressure regulator and refit using a new repair kit

  OK

  Requires Repair

  N/A

• Check the LPG system for damage and leaks

  OK

  Requires Repair

  N/A

• Check condition and secure positioning of engine cradle and engine mounting

  OK

  Requires Repair

  N/A

• Change the V-ribbed belt

  OK

  Requires Repair

  N/A

• Change toothed belt and tensioner pulley (at latest after 5 years)

  OK

  Requires Repair

  N/A

• Change the water pump

  OK

  Requires Repair

  N/A

• Change the coolant

  OK

  Requires Repair

  N/A

• Clean water and hydraulic oil coolers

  OK

  Requires Repair

  N/A

• Check coolant concentration

  OK

  Requires Repair

  N/A

• Change air filter cartridge, check vacuum-operated switch

  OK

  Requires Repair

  N/A

• Change the safety cartridge in the air filter

  OK

  Requires Repair

  N/A

• Clean the oil bath air filter

  OK

  Requires Repair

  N/A

• Check suction and exhaust pipes for leaks

  OK

  Requires Repair

  N/A

• Check CO level in the exhaust gas

  OK

  Requires Repair

  N/A

Gearbox

• Axle clamps and wheel motors: Check fastening

  OK

  Requires Repair

  N/A

• Drive axle: Check the side stops

  OK

  Requires Repair

  N/A

• Drive axle: Check bearing for wear

  OK

  Requires Repair

  N/A

• Hydraulic pump on engine: Check fastening

  OK

  Requires Repair

  N/A

Chassis, bodywork and fittings

• Chassis, tilt cylinders and steering axle: Check fastening

  OK

  Requires Repair

  N/A

• Check and grease other bearings and joints

  OK

  Requires Repair

  N/A

Chassis frame

• Check the parking brake for correct operation

  OK

  Requires Repair

  N/A

• Clean and grease steering axle

  OK

  Requires Repair

  N/A

• Steering cylinder and steering pivot pin: Check fastening

  OK

  Requires Repair

  N/A

Controls

• Check and oil the pedals

  OK

  Requires Repair

  N/A

• Check the bellows at the actuating lever

  OK

  Requires Repair

  N/A

Electrics

• Check the condition and secure positioning of electric cables, cable connectors and connections

  OK

  Requires Repair

  N/A

• Battery: Check condition, acid level and acid density (even for maintenance-free batteries)

  OK

  Requires Repair

  N/A

Hydraulics

• Change the hydraulic oil (omitted for 9000 operating hours)

  OK

  Requires Repair

  N/A

• Hydraulic system: Check the oil level.

  OK

  Requires Repair

  N/A

• Check the bleeder valve on the hydraulic oil tank for correct operation

  OK

  Requires Repair

  N/A

• Change feed/pressure/suction filter and breather of the hydraulic system

  OK

  Requires Repair

  N/A

• Check the hydraulic system for leaks

  OK

  Requires Repair

  N/A

• Check the tilt cylinder bearing for wear

  OK

  Requires Repair

  N/A

• Double hoses: Check the pre-tension

  OK

  Requires Repair

  N/A

Load Lift System

• Lift mast, lift mast chain, lift cylinder and end stops: Check condition, secure mounting and function

  OK

  Requires Repair

  N/A

• Adjust lift mast chain and spray with chain spray

  OK

  Requires Repair

  N/A

• Check fork arms and arm safety devices

  OK

  Requires Repair

  N/A

• Clean and grease the sideshift, check fastening

  OK

  Requires Repair

  N/A

• Check slide guides on sideshift for wear

  OK

  Requires Repair

  N/A

• Clean and grease fork positioner, check fastening

  OK

  Requires Repair

  N/A

Subsequent Tasks

• Carry out functional test and test drive

  OK

  Requires Repair

  N/A

• Fire Extinguisher

  OK

  Requires Repair

  N/A

• Horn

  OK

  Requires Repair

  N/A

• Seat Switch

  OK

  Requires Repair

  N/A

• Operators Manaul

  OK

  Requires Repair

  N/A

• Lighting and Alarms

  OK

  Requires Repair

  N/A

• Attach Maintenance/Inspection sticker

  OK

  Requires Repair

  N/A

CSA Annual Inspection

• Unit Passes Inspection

  Pass

  Fail

  N/A

• Next Annual Inspection Due

  Date

• Add signature

  Sign