Title Page
Crane Details
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Make
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Model
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Serial Number
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Hours
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Conducted on
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Prepared by
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Site
ENGINE
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Oil Level
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Oil Condition
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Oil Pressure (Gauge Reading)
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Exhaust Smoke at Idle
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Exhaust Smoke Under Load
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Oil Leakage
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Unusual Noise/s
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Exhaust System
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Exhaust Discharge away from Operator A/C
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Air Intake System
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Air Filter Condition
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Engine Mounts
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Radiator Condition
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Coolant Level and Condition
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Radiator Mounts and Guards
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Condition of All Hoses
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Condition of All Belts & Guards
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Fuel Lines
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Fuel Filters / Sediment Traps
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Fan Bearing
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Hydraulic Pump Coupling
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Hydraulic Pump Support Bracket
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Check Viscous Hub
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Check intercooler for Cracks (Mercedes Engine Specific)
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Check Intercooler Hoses (Mercedes Engine Specific)
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Check Engine Fault Codes (Mercedes Engine Specific)
Additional Comments on Engine Section
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TRANSMISSION
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Oil Level
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Oil Condition
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Breather
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Oil Pressure (Gauge Reading)
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Oil Leakage
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Oil Cooler Condition
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Oil Cooler Hoses
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Shift Control (Auto Transmission)
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Selector Cable
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Kick Down Operation
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Neutral Start Switch Operation
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Gear Shift (Manual Transmission)
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Operation - Gear Selection
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Control Mechanisms
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Mounts / Supports / Bolts
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Unusual Noise/s
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Jack Shaft & U/J to Transfer Case
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Lube of Shaft, U/J & Linkages
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Condition of Hoses
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Condition of Cooler
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Clutch Adjustment
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Clutch Fluid Level and Condition
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Clutch Master / Slave Cylinder Operation
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2WD/4WD Operation (MAC14)
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De Clutch Operation (MAC14)
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Check Transmission Fault Codes
Additional Comments on Transmission Section
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TRANSFER CASE
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Oil Level
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Oil Condition
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Breather
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Oil Leaks
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Operation
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Input Seal & Flange
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Front Output Seal & Flange
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Rear Output Seal & Flange
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Hi/Lo Selector Shaft Seal & Operation
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4WD Selector Shaft Seal & Operation
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Mounts / Supports / Bolts
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Air Cylinders & Linkages
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Check Cooler Pump Operation
Additional Comments of Transfer Case Section
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FRONT AXLE ASSEMBLY
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Alignment
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Spring Anchors & Bolts
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Axle Radius Arms & Bushes
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Differential Centre & Bolts
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Axles (Half Shaft)
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Oil Level & Condition - Diff Centre
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Oil Level & Condition - Planetary
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Diff Lock Operation
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Two Speed Operation (MAC14)
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Hub Seals & Bearings
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Drive Shaft & U/J
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Articulation Shaft, U/J & Centre Bearing
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Oil Leaks
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Differential Hi/Lo Operation (MAC14)
Additional Comments on Front Axle Assembly Section
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REAR AXLE ASSEMBLY
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Alignment
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Spring Anchors & Bolts
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Axle Radius Arms & Bushes
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Differential Centre & Bolts
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Axles (Half Shaft)
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Oil Level & Condition - Diff Centre
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Oil Level & Condition - Planetary
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Diff Lock Operation
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Two Speed Operation (MAC14)
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Hub Seals & Bearings
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Drive Shaft & U/J
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Articulation Shaft, U/J & Centre Bearing
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Oil Leaks
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Differential Hi/Lo Operation (MAC14)
Additional Comments on Rear Axle Assembly Section
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STEERING SYSTEM
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Steering Wheel
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Oribitrol Operation
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Oil Leaks
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Steering Cylinder Anchor Points (refer SB0063)
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Steering Anchor Pins & Bearings
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Steering Cylinders Condition
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Steering Cylinders Clevis & Lock
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Condition of All Hoses (refer SB0069)
Additional Comments on Steering System Section
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ARTICULATION AREA
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Movement in Bearings
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Pins, Nuts & Keeper Plates
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Lubrication System
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Condition of Hoses in Centre Pivot Area
Additional Comments on Articulation System Section
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AIR SYSTEM
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Air Reservoirs Condition
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Air Reservoirs Drain Valves
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Air Leaks
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Air Pressure Gauge - System Pressure
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Condition of All Air Lines
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Air Compressor Condition
Additional Comments on Air System Section
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WHEELS AND TYRES
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Tyre Condition - Spare
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L/H/F R/H/F
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L/H/R R/H/R
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Tyre Pressure
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Wheel Cleats and Nuts
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Wheel Rims Condition
Additional Comments on Wheel & Tyres Section
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BREAK SYSTEM
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Service Brake Operation
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Performance
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Lining Thickness
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Park Brake Operation
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Holding Brake Operation
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Condition of All Hoses
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Brake Chambers Condition
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Pedal/Foot Valve Condition
Additional Comments on Brake System Section
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ELECTRICAL SYSTEM
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Condition of All Wiring & Routing
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Operation of Head, Tail/Park Lights
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Operation of Clearance Lights
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Operation of Indicators & Hazard Lights
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Operation of All Work Lights
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Operation of All Switches
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Operation of A/C & Cooling
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Operation of Heater/Demister
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Operation of Wipers/Washers
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Operation of All Gauges/Instruments
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Operation of Low Air Light & Buzzer
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Operation of Oil Pressure Light & Buzzer
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Operation of Reverse Alarm & Light
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Operation of Emergency Steering System
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Operation of Boom Conduit & Wiring
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Operation of Horn
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Operation of Override Switches
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Operation of Reversing Camera (Mercedes Engine Specific)
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Operation of Cruise Control (Mercedes Engine Specific)
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Operation of Emergency Stop Switch (Mercedes Engine Specific)
Additional Comments on Electrical System Section
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HYDRAULIC GROUP
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Hydraulic Reservoir Condition
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Hydraulic Oil Lever
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Hydraulic Oil Condition
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Condition of All Hoses
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Routing of All Hoses
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Pump Coupling & Mounting
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System Main Pressure PSI:KPA
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System Base Pressure PSI:KPA
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System Steering Pressure PSI:KPA
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Check for Oil Leaks at All Cylinders
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Check for All Oil Leaks at All Valves
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Condition of Extension Cylinder Hoses
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Operation of All Valves
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Other Oil Leaks
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Reservoir Filler Cap & Breather
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Hydraulic Tank Air Pressure (MAC25)
Additional Comments on Hydraulic Group Section
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CHASSIS/BODY - FRONT
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Check for Cracks in Chassis
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Check for Chassis Damage
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Inspect Towing & Lifting Points
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Panel Damage
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Tool Locker Doors
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Bumper & Studs
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Mud Flaps & Brackets
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Doors, Hinges & Locks
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Door Seals
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Door Window Locks & Catches
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Cabin Fixed Windows & Sealing
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Mirrors Internal & External
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Seats & Adjusters
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Seat Belts
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Pedal Condition
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Levers Conditions
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Load Chart Fitment & Condition
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Floor Mats
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General Appearance Inside Cabin
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Water Leakage
Additional Comments on Chassis/Body - Front Section
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CHASSIS/BODY - REAR
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Check for Cracks in Chassis
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Check for Chassis Damage
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Inspect Towing & Lifting Points
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Panel Damage
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Tool Locker Doors
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Bumper & Studs
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Mud Flaps & Brackets
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Doors, Hinges & Locks
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Door Seals
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Door Window Locks & Catches
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Cabin Fixed Windows & Sealing
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Mirrors Internal & External
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Seats & Adjusters
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Seat Belts
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Pedal Condition
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Levers Conditions
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Load Chart Fitment & Condition
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Floor Mats
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General Appearance Inside Cabin
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Water Leakage
Additional Comments on Chassis/Body - Rear Section
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BOOM / JIB - BASE SECTION
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Structure / Visual Cracks
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Wear Pads & Adjustment
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Rear Pivot Bearings & Pins
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Winch Sheave Assembly & Pin
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Rope Guards
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Extension Cylinder Anchor
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Luff Cylinder Top Bearings & Pins
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Luff Cylinder Lower Bearings & Pins
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Boom Lights & Conduits
Additional Comments on Boom / JIB - Base Section
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BOOM / JIB - FIRST SECTION
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Structure / Visual Cracks
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Wear Pads & Adjustment
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Lifting Lug - Inner
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Lifting Lug - Outer
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Extension Ropes / Chains & Anchor
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Retract Ropes / Chains & Anchor
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Ext & Retract Rope / Chains Adjustment
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Compensation Sheave Condition
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Sheave Bearings & Guards
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String Line & Check for Bend (Note: Max allowable bend 6mm supported)
Additional Comments on Boom/ JIB - First Section
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BOOM / JIB - SECOND SECTION
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Structure / Visual Cracks
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Wear Pads & Adjustment
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Push Bar & Adjustment
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Push Bar & Support
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Stringline & Check for Bend (Note: Max allowable bend 6mm supported)
Additional Comments on Boom / JIB - Second Section
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BOOM / JIB - MANUAL SECTION OR THIRD SECTION
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Structure / Visual Cracks
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Wear Pads & Adjustment
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JIB Head Sheave Assembly
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Sheave Pin & Bearings
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Push Bar, Anchor & Adjustment
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Push Bar Pin Safety Chain Fitted
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Boom Lock Pin & Boss
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Rope Anchor Pin & Boss
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Rhino Hook Pins & Clips
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String Line & Check for Bend
Additional Comments on Boom / JIB - Manual Section or Third Section
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WINCH GROUP
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Visual Check All Winch Mounts & Bolts
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Reduction / Gearbox Unit Oil Level
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Drum & Bearing Condition
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Winch Rope Anchor
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Winch Brake Operation
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Winch Motor Operation & Abnormal Noise
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Winch Values
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Condition of All Hydraulic Lines
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Winch Rope Lubrication
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Winch Rope Condition
Additional Comments on Winch Group Section
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FALL BLOCK GROUP
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SWL & Tare Weight Stamped on Fall Block
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Fall Block Condition
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Sheave Assembly, Bearings & Pins
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Rope, Anchor & Pin
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Hook Pin & Pin Hole
Additional Comments on Fall Block Group Section
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HOOK GROUP
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Hook SWL: _______ S/N:________
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Condition of Hook & Swivel Bearing
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Condition of Safety Latch
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Hook SWL: _______ S/N:_________
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Condition of Hook & Swivel Bearing
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Condition of Safety Latch
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Hook SWL: _______ S/N:_________
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Condition of Hook & Swivel Bearing
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Condition of Safety Latch
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Rhino Hook
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Condition of Safety Latch
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Pare Weight
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Condition & Damage
Additional Comments on Hook Group Section
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ADDITIONAL OPTIONS
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Fly JIB
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Condition & Damage
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Off Set Head
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Condition & Damage
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Spreader Bar
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Condition & Damage
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SWL Decal Fitted
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Man Basket
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Condition & Damage
Additional Comments on Additional Options Section
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SAFETY GROUP (ALL ITEMS BELOW ARE MANDATORY)
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LMI Operation & Calibration
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Anti - two Block Operation (MAC25)
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LMI - Electronic Boom Length Operation
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Manual Boom Length Indicator Device
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LMI - Electronic Boom Angle Operation
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Manual Boom Angle Indicator
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Inclometer Condition if Fitted, Correct Decal
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Slew Lights Operation if Fitted
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Electrical Hazards & Safety Decals
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Load Chart Fitted or Available in Cabin
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Operators Manual
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Log Book
Additional Comments on Safety Group Section
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OPERATIONAL TESTING
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Holding Brake Operation
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Winch Raise and Lower
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Luff Raise and Lower
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Boom Telescope In & Out
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Slew Full Lock Left & Right
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Carry Out Performance and Load Test
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Carry out Winch Brake Test
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Carry out Creep Test on Luff Cylinders (Tolerance: Less than 10mm per hour)
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Carry out Creep Test on Extension Cylinders (Tolerance: Less than 20mm per hour)
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Carry out Creep Test Steering Circuit (Tolerance: No Less than 15sec per Steering Wheel Revolution with 30NM Torque Application)
Additional Comments on Operational Testing Section
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Note Luff Cylinder Creep:
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Test load on creep test is to be 80 - 100% of SWL for radius tested. Cylinder creep is based on the temperature of the cylinder to remain throughout the testing period.
Note Extension Cylinder Creep:
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Test load on creep test is to be 80 - 100% of SWL for radius tested. Cylinder creep is based on the temperature of the cylinder to remain throughout the testing period.
Note on Steering Circuit:
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If test proves less than 15 seconds per revolution , than dead head the left and right hand steering hose at the steering unit and re-test. If less than 15 seconds, replace steering unit, if greater than 15 seconds, re-seal steering cylinders.
