HPR Franna Service - Check List

Franna Details

• Company / Owner

• Make

• Model

• Serial No

• Hours

Inspector Details

• Site conducted

  Select

• Prepared by

• Conducted on

  Date

• Note: All items MUST be 'Ticked' if carried out/ "Crossed" if not carried out/mark N/A if not applicable

250/750 Hour Service Schedule

• Clean or Replace Air Filter (Outer Element Only)

  Yes

  No

  N/A

• Visual Inspect Air Intake Pipes & Hoses

  Yes

  No

  N/A

• Check Coolant & Inhibitor Level/Concentration

  Yes

  No

  N/A

• Check ALL Coolant/Heater System Hoses

  Yes

  No

  N/A

• Visual Inspect Radiator Screen & Cooler Cores for Blockage

  Yes

  No

  N/A

• Check Fan Viscous Coupling

  Yes

  No

  N/A

• Check Alternator & A/C Compressor Mount/Bolts

  Yes

  No

  N/A

• Check Engine Drive Belt

  Yes

  No

  N/A

• Check Engine, Lines & Hoses for Abrasion & Position

  Yes

  No

  N/A

• Check Engine Piping for Leaks

  Yes

  No

  N/A

• Visual Inspect Engine Mount(s) Condition

  Yes

  No

  N/A

• Check Hydraulic Pump PTO, Mounting & Bolts

  Yes

  No

  N/A

• Check Engine Oil Level

  Yes

  No

  N/A

• Check Transmission Oil Level

  Yes

  No

  N/A

• Check Transfer Case Oil Level (Run at 1000 rpm for 1 min, then check immediately)

  Yes

  No

  N/A

• Check Transfer Case Cooler System for Flow Leaks

  Yes

  No

  N/A

• Check Front Differential Oil Level

  Yes

  No

  N/A

• Check Rear Differential Oil Level

  Yes

  No

  N/A

• Check Planetary Reduction (s) Oil Level

  Yes

  No

  N/A

• Check Clamping Bolts Front & Rear Spring Packs

  Yes

  No

  N/A

• Check ALL Springs for Broken Leaves

  Yes

  No

  N/A

• Check Radius Rods/Front Torsion Arms Tightness (Refer to Operator's Manual for Tensions)

  Yes

  No

  N/A

• Check ALL Drive/Jack Shaft Universal Joints

  Yes

  No

  N/A

• Lube ALL Universal Joints on Drive Line

  Yes

  No

  N/A

• Check Brake Shoe Tightness (vis insp. holes)

  Yes

  No

  N/A

• Adjust ALL Service Brakes

  Yes

  No

  N/A

• Check Park Brake Operation

  Yes

  No

  N/A

• Check Holding Brake Operation

  Yes

  No

  N/A

• Check Emergency Brake Release

  Yes

  No

  N/A

• Check Foot Valve Operation

  Yes

  No

  N/A

• Drain ALL Tanks of Water/Sediments

  Yes

  No

  N/A

• Check Diff Lock Operation

  Yes

  No

  N/A

• Check 2/4WD & HI/LO Operation

  Yes

  No

  N/A

• Check Front Spring Lockout Operation (200 bar activation pressure)

  Yes

  No

  N/A

• Check ALL Steering Pins/Bearings for Wear

  Yes

  No

  N/A

• Lube all Steering Pins/Bearings (Use SBX-2 Grease)

  Yes

  No

  N/A

• Tighten Steering Pin Nuts

  Yes

  No

  N/A

• Check Emergency Steer Pump Operation (Refer to Operator's Manual for Spec)

  Yes

  No

  N/A

• Inspect Steering Hoses (As per Service Bulletin SB0069)

  Yes

  No

  N/A

• Inspect Steering Cylinder Rod Clevis (As per Service Bulletin SB0063)

  Yes

  No

  N/A

• Check Steer Pressure at Full Lock (Dash Gauge)

  Yes

  No

  N/A

• Check Centre Pivot Bearings/Pins for Movement (Measure & Record Clerance)

  Yes

  No

  N/A

• Lube Centre Pivot Bearings ALL Points (Use SBX-2 Grease)

  Yes

  No

  N/A

• Adjust ALL Retract & Extension Ropes/Chains ( Refer to Operator's Manual for Spec)

  Yes

  No

  N/A

• Check Winch Gearbox Oil Level

  Yes

  No

  N/A

• Check Winch Brake Oil Level

  Yes

  No

  N/A

• Check Winch Rope Condition & Lubrication

  Yes

  No

  N/A

• Check Winch Unit Mountings & Bolts

  Yes

  No

  N/A

• Check Hydraulic Reservoir Oil Level (Boom Closed Up - Lowered & Retracted)

  Yes

  No

  N/A

• Visual Inspection of ALL Boom Sect. Damage/Bend

  Yes

  No

  N/A

• Check Boom Rear Pivot Pins/Bearings for Movement

  Yes

  No

  N/A

• Lube Rear Boom Pivot Bearings

  Yes

  No

  N/A

• Check Luff Cyl. Top/Bott Pins & Bearing Movement

  Yes

  No

  N/A

• Lube ALL Luff Cyl. Bearings (Use SBX-2 Grease)

  Yes

  No

  N/A

• Inspect ALL Compensating Sheave Bearings

  Yes

  No

  N/A

• Inspect ALL Sheaves on Boom Assy

  Yes

  No

  N/A

• Lube ALL Boom Sections, Sheaves & Wear Pads

  Yes

  No

  N/A

• Check ALL Hydraulics for Correct Operation

  Yes

  No

  N/A

• Check ALL Hydraulic Cyl's for Damage/Leaks

  Yes

  No

  N/A

• Check ALL Hydraulic Hoses for Damages/Leaks

  Yes

  No

  N/A

• Re-Tension Tele Secondary Cylinder Hoses (Refer to Service Bulletin SB0038)

  Yes

  No

  N/A

• Check ALL 'Crane Control Levers' for Operation

  Yes

  No

  N/A

• Check Hyd. Sys. Max Pressure - Use Dash Gauge (Refer to Operator Manual for Pressures)

  Yes

  No

  N/A

• Check Hyd. Sys. Base Pressure - Use Dash Gauge (Refer to Operator Manual for Pressures)

  Yes

  No

  N/A

• Check ALL Wiring for Damage & Correct Routing

  Yes

  No

  N/A

• Check Battery Electrolyte Level

  Yes

  No

  N/A

• Clean & Check Battery Terminals - Holding Clamp

  Yes

  No

  N/A

• Check Clearance Lights

  Yes

  No

  N/A

• Check Head Lights HI/LO

  Yes

  No

  N/A

• Check Stop Lights

  Yes

  No

  N/A

• Check Reverse Light(s) & Alarm

  Yes

  No

  N/A

• Check Indicators & Audible Warning

  Yes

  No

  N/A

• Check ALL Work Lights

  Yes

  No

  N/A

• Check ALL Instruments for Operation/Illumination

  Yes

  No

  N/A

• Check Low Air Warning Devices

  Yes

  No

  N/A

• Check HI/LO - 2/4WD Audible Warning

  Yes

  No

  N/A

• Check Horn(s)

  Yes

  No

  N/A

• Check Wiper Operation

  Yes

  No

  N/A

• Refill Windscreen Washer Water & Test Operation

  Yes

  No

  N/A

• Check ALL Warning Lights & Buzzers

  Yes

  No

  N/A

• Check Exhaust Brake Operation & Transmission Pre - select Downshift to 3rd

  Yes

  No

  N/A

• Check Rotating Light Operation

  Yes

  No

  N/A

• Check SLEW Light Operation

  Yes

  No

  N/A

• Check Interior Light Operation

  Yes

  No

  N/A

• Check AM/FM Radio Operation

  Yes

  No

  N/A

• Check Reversing and Winch Camera Operation

  Yes

  No

  N/A

• Check Cabin for Water Leaks

  Yes

  No

  N/A

• Check Door Locks & Catches for Operation

  Yes

  No

  N/A

• Check Seat Mounting & Operation

  Yes

  No

  N/A

• Check Seat Belt Condition

  Yes

  No

  N/A

• Check Heater Operation

  Yes

  No

  N/A

• Check Air Conditioning

  Yes

  No

  N/A

• Check for Air Leaks ALL Points

  Yes

  No

  N/A

• Check for Fuel Leaks ALL Points

  Yes

  No

  N/A

• Check for Oil Leaks in Engine Area

  Yes

  No

  N/A

• Check Tyre pressures & Tyre Condition

  Yes

  No

  N/A

• Carry out full Function/operate Test Drive

  Yes

  No

  N/A

• Lift Test Weight if Available

  Yes

  No

  N/A

• Check LMI Calibration

  Yes

  No

  N/A

500 Hour Service Schedule

• Carry out 250 Hour Schedule (ADD THE FOLLOWING)

• Change Engine Oil Filter

  Yes

  No

  N/A

• Change Engine Oil

  Yes

  No

  N/A

• Change Hydraulic Oil Return Filter

  Yes

  No

  N/A

• Change Transfer Case Oil

  Yes

  No

  N/A

• Change Front Differential Oil

  Yes

  No

  N/A

• Change Rear Differential Oil

  Yes

  No

  N/A

• Change Planetary Reduction(s) Oil

  Yes

  No

  N/A

• Adjust Rear Boom Pivot Bearings

  Yes

  No

  N/A

• Lube ALL Service Brake Actuating Shafts

  Yes

  No

  N/A

• Change Winch Gearbox Oil

  Yes

  No

  N/A

• Change Winch Brake Oil

  Yes

  No

  N/A

1000 Hour Service Schedule

• Carry Out 250/500/750 Hour Service Schedule (ADD THE FOLLOWING)

• Change Inner Air Filter Element (NOT Applicable on 100 Hour Service)

  Yes

  No

  N/A

• Replace Fuel Filter Element

  Yes

  No

  N/A

• Replace Fuel Pre - filter Element

  Yes

  No

  N/A

• Adjust Valve Clearances

  Yes

  No

  N/A

• Change Cylinder Head Valve Cover Gasket

  Yes

  No

  N/A

• Change Auto Transmission Main Filter (IS Applicable on 100 Hour Service)

  Yes

  No

  N/A

• Change Auto Transmission Auxiliary Filter (NOT Applicable on 100 Hour Service)

  Yes

  No

  N/A

• Change Auto Transmission Oil (NOT Applicable on 100 Hour Service)

  Yes

  No

  N/A

• Sample Hydraulic Oil using Kit PP2128300

  Yes

  No

  N/A

2000 Hour Service Schedule

• Carry Out 250/500/750/1000 Hour Service Schedule (ADD THE FOLLOWING)

• Change Engine Coolant

  Yes

  No

  N/A

• Check Wear Pads "Clearence" & Boom Alignment (If Wear is Out Limits Strip & Remove ALL Pads)

  Yes

  No

  N/A

100 Hour Service Schedule

• Carry Out 250/500/750/1000 Hour Service Schedule (ADD THE FOLLOWING)

• Tighten ALL Hose Clamps

  Yes

  No

  N/A

• Check Tension of ALL Engine Mounts (Refer to Parts Manual for Tension Settings)

  Yes

  No

  N/A

• Re-Tension ALL Wheel Nuts (Refer to Operators Manual for Tension Settings)

  Yes

  No

  N/A

• Re-Tension ALL 'U' Bolts & Suspension Bolts (Refer to Operators Manual for Tension Settings)

  Yes

  No

  N/A

• Re-Tension ALL Front/Rear Diff. Carrier Bolts (Refer to Operators Manual for Tension Settings)

  Yes

  No

  N/A

• Re-Tension Centre Pivot Pins - Upper/Lower (Refer to Operators Manual for Tension Settings)

  Yes

  No

  N/A

• Check & Adjust Rear Axle Alignment to Centre (Adjust Alignment to Centre Pivot - Tolerance 5mm)

  Yes

  No

  N/A

• Tighten ALL Drive Shaft/Jack Shaft Flange Bolts

  Yes

  No

  N/A

Additional Comments

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