Hyundai 2T Forklift

• Conducted on

  Date

• Prepared by

• Location

  AMRUN

  ANDOOM

  EAST WEIPA

• Customer

• Job#

• Purchase Order #

• Asset#

• Service Type

  WEEKLY

  4 WEEKLY

  8 WEEKLY

  YEARLY

  96 WEEK

Every 10 Hours

• Check truck for obvious damages and leaks

  CHECK

  N/A

• Check clean battery terminals

  CHECK

  N/A

• Check electrolyte level

  CHECK

  N/A

• Check capacity, warning plate and decals

  CHECK

  N/A

• Check condition of tires and wheels, remove embedded objects

  CHECK

  N/A

• Check for missing or loose wheel lug nuts

  CHECK

  N/A

• Check hydraulic sump oil level

  CHECK

  N/A

• Check display

  CHECK

  N/A

• Check warning lights and hour meter

  CHECK

  N/A

• Check overhead guard condition and bolts

  CHECK

  N/A

• Check horn operation and other warning devices

  CHECK

  N/A

• Check steering operation

  CHECK

  N/A

• Check service brake operation

  CHECK

  N/A

• Check parking brake operation

  CHECK

  N/A

• Check directional and speed controls operation

  CHECK

  N/A

• Check accelerator

  CHECK

  N/A

• Check lift, tilt and auxiliary operation

  CHECK

  N/A

• Check mast, lift chains and fastners

  CHECK

  N/A

• Check carriage or attachments forks

  CHECK

  N/A

• Check seat deck hold down latch for correct locking

  CHECK

  N/A

• Check operational safety equipment (alarms, lights ETC)

  CHECK

  N/A

Every 50-250 Hours

• Check visually and inspect components

  CHECK

  N/A

• Test drive /check functional performance

  TEST

  N/A

• Check torque on critical fastners

  CHECK

  N/A

• Lubricate

  LUBRICATE

  N/A

• Clean/check battery terminals, electrolyte level

  CHECK

  N/A

• Check battery cables/ receptacle

  CHECK

  N/A

• Perform battery load test

  TEST

  N/A

• Test ground

  TEST

  N/A

• Clean drive axle air vent

  CLEAN

  N/A

• Check drive axle fluid level

  CHECK

  N/A

• Drain and replace drive axle fluid

  DRAIN

  N/A

• Check drive axle mounting and fastners

  CHECK

  N/A

• Check brake condition and wear

  CHECK

  N/A

• Lubricate steering axle linkage

  LUBRICATE

  N/A

• Lubricate tilt cylinder rod ends

  LUBRICATE

  N/A

• Lubricate mast fittings

  LUBRICATE

  N/A

• Check lift chain adjustment and wear

  CHECK

  N/A

• Check/ lubricate lift chains

  CHECK

  N/A

• Lubricate mast rollers

  LUBRICATE

  N/A

• Check contactor

  CHECK

  N/A

Every 900-1000 Hours

• Drain and replace drive axle fluid

  DRAIN

  REPLACE

  N/A

• Replace hydraulic sump filter

  REPLACE

  N/A

• Replace hydraulic sump breather

  REPLACE

  N/A

Every 2000 Hours

• Check/lubricate steering axle wheels

  CHECK

  LUBRICATE

  N/A

• Replace hydraulic sump fluid and strainer

  REPLACE

  N/A

• Check, re-tighten, replace (hyd hoses, fittings & clamps)

  CHECK

  TIGHT

  REPLACE

  N/A

SERVICE COMPLETION

• Required Service Completed

  Yes

  No

  N/A

• Fitter Completed Service Signature

  Sign

• Rio Tinto Representative Name

• Rio Tino Representative Signature

  Sign