Hyundai 5T Forklift

• Conducted on

  Date

• Prepared by

• Location

  Amrun

  Andoom

  East Weipa

• Customer

• Job #

• Purchase Order

• Asset #

• Service Required

  Weekly

  4 Weekly

  8 Weekly

  1 Yearly

  96 Weekly

Every 10 Hours

• Brake oil -

  CHECK

  ADD

  N/A

• Air Cleaner Element

  CHECK

  ADD

  N/A

• Check for obvious damage & leaks

  CHECK

  REPAIR

  REPLACE

  N/A

• Warning Plates & Decals

  CHECK

  REPLACE

  N/A

• Condition of tyres & wheels. Air pressure. Wheel nut.

  CHECK

  ADD

  N/A

• Lift chain and fastener

  CHECK

  ADJUST

  N/A

• Carriage or attachment and forks

  CHECK

  REPAIR

  REPLACE

  N/A

• Fuel level.

  CHECK

  REFILL

  N/A

• Engine oil level

  CHECK

  ADD

  N/A

• Coolant level (Radiator & reservoir tank)

  CHECK

  ADD

  N/A

• Water separator

  CHANGE

  CLEAN

  N/A

• Hydraulic oil level, air breather filter, return filter

  CHECK

  REFILL

  CLEAN

  N/A

• Fan belt tension and damage

  CHECK

  REPLACE

  N/A

• Tilt pin and mast roller

  CHECK

  N/A

FUNCTION TESTS

• Horn and lamp

  CHECK

  REPAIR

  REPLACE

  N/A

• Gauges and instrument panel

  CHECK

  REPAIR

  REPLACE

  N/A

• Warning light

  CHECK

  REPAIR

  REPLACE

  N/A

• Service brake and inching operation

  CHECK

  REPAIR

  REPLACE

  N/A

• Parking brake operation

  CHECK

  REPAIR

  REPLACE

  N/A

• Directional and speed control operation

  CHECK

  REPAIR

  REPLACE

  N/A

• Steering wheel operation

  CHECK

  REPAIR

  REPLACE

  N/A

• Noise and vibration

  CHECK

  REPAIR

  REPLACE

  N/A

Every 50 Hours

• Air cleaner element

  CHANGE

  CLEAN

  N/A

• Engine oil and oil filter (Initial 50 hours only)

  CHANGE

  REPLACE

  N/A

• Transmission oil level

  CHECK

  ADD

  N/A

Lubrication

• Steering axle linkage pin

  CHECK

  CLEAN

  LUBRICAT

  N/A

• Drive Shaft

  CHECK

  CLEAN

  LUBRICAT

  N/A

Tightening Torques

• Pump mounting bolt torque

  CHECK

  TIGHT

  N/A

• Drive axle mounting bolt

  CHECK

  TIGHT

  N/A

• Tilt cylinder mounting and yoke bolt

  CHECK

  TIGHT

  N/A

• Mast mounting bolt

  CHECK

  TIGHT

  N/A

• Drive & steering axle wheel mounting bolt & nut

  CHECK

  TIGHT

  N/A

• Counterweight mounting bolt

  CHECK

  TIGHT

  N/A

• Cabin mounting bolt

  CHECK

  TIGHT

  N/A

• Main pump & MCV mounting bolt

  CHECK

  TIGHT

  N/A

• Engine & radiator mounting bolt

  CHECK

  TIGHT

  N/A

• Transmission mounting bolt

  CHECK

  TIGHT

  N/A

• Steering axle mounting bolt

  CHECK

  TIGHT

  N/A

Initial 50 Hour

• Engine oil

  CHANGE

  N/A

• Engine oil filter

  REPLACE

  N/A

Initial 100 Hours

• Differential Oil

  CHANGE

  N/A

• Transmission oil

  CHANGE

  N/A

• Transmission oil filter

  REPLACE

  N/A

Every 250 Hours

LUBRICATION

• Tilt cylinder rod end

  CHECK

  LUBRICATE

  N/A

• Tilt cylinder tube end

  CHECK

  LUBRICATE

  N/A

• Steering cylinder rod end

  CHECK

  LUBRICATE

  N/A

• Steering cylinder tube end

  CHECK

  LUBRICATE

  N/A

• Attachment option cylinder rod end

  CHECK

  LUBRICATE

  N/A

• Attachment option cylinder tube end

  CHECK

  LUBRICATE

  N/A

• Steering axle wheel bearing

  CHECK

  LUBRICATE

  N/A

• Pedal pivot

  CHECK

  LUBRICATE

  N/A

Every 500 Hours

• Trunnion bolt

  CHECK

  TIGHT

  N/A

• Air cleaner element

  REPLACE

  N/A

• Fuel filter

  REPLACE

  N/A

• Battery

  CHECK

  REPLACE

  N/A

• Engine oil filter

  CHANGE

  REPLACE

  N/A

• Water seperator

  CLEAN

  N/A

• Fan belt

  CHECK

  REPLACE

  N/A

Every 1000 Hours

• Fuel filter

  CHANGE

  N/A

• Hydraulic oil return filter

  REPLACE

  N/A

• Transmission oil & filter

  CHANGE

  N/A

• Brake oil

  CHANGE

  N/A

Every 2000 Hours

• Hyd suction strainer

  CLEAN

  N/A

• Radiator coolant

  CHANGE

  N/A

• Hydraulic oil *1

  CHANGE

  N/A

• hose, fittings, clamps (fuel, coolant, hydraulic)

  CHECK

  TIGHT

  REPLACE

  N/A

Every 5000 Hours

• Hydraulic Oil *2

  CHANGE

  N/A

When Required

Fuel System

• Fuel tank

  DRAIN

  CLEAN

  N/A

• Water separator

  DRAIN

  CLEAN

  N/A

• Fuel filter

  REPLACE

  N/A

Engine Lubrication System

• Engine oil

  CHANGE

  N/A

• Engine oil filter cartridge

  REPLACE

  N/A

Engine Cooling System

• Coolant

  ADD

  CHANGE

  N/A

• Radiator

  CLEAN

  N/A

Engine air intake system

• Air cleaner element

  REPLACE

  N/A

Hydraulic Tank

• Hydraulic oil

  ADD

  CHANGE

  N/A

• Hydraulic oil suction strainer

  CHANGE

  CLEAN

  N/A

• Return oil filter element

  REPLACE

  N/A

• Air breather filter

  REPLACE

  N/A

• Tyre air pressure

  ADD

  CHECK

  N/A

• Service Completed

  YES

  NO

• Fitter Signature

  Sign

• Rio Tinto Representative Name:

• Rio Tinto Representative Sign:

  Sign