Title Page
-
Auditor Name
-
Date
-
Machine #
-
Operator Name
-
Shift #
Workstation Specific
-
Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
-
Are the operators at this station using all the proper Personal Protective Equipment? <br>
Standardized Work
-
Are Work Instructions, Increased Inspections and Quality Alerts present at the workstation (or CUBE) and signed by operators working the station? <br>
-
Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons. <br>
-
Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)? <br>
Built-In-Quality
-
**Can the operator define and/or explain the Quality Policy? ** <br>
-
Does operator know who their next customer is and does operator know what their next customer's quality expectations are? <br>
-
Are suspect/non-conforming parts placed in red scrap bins, clearly marked with an "S" and isolated from normal production parts? Are part defects properly logged on proper form? <br>
Quality System Specific Emphasis
-
Select the note button to add a comment or a corrective action taken statement.
Special Attention
-
Make sure all Work Instructions and sign off sheets are located at the operation. (if not notify supervisor) <br>
-
Are all components being checked at correct frequency? <br>
-
Does the tagging match the product? <br>
-
Are verification devices up-to-date on calibrations? <br>
-
Are proper dimensions listed on forms used? <br>
-
Is the inspection status noted on container or area stored? <br>
-
Is the file log updated/current? <br>
Management and Supervision System Specific
-
Select the note button to add a comment or a corrective action taken statement.
-
Do you need to complete this section?
Facility
-
Are significant process events or out of control conditions recorded and being responded to? All down-times recorded with corrective actions implemented to prevent recurrence? (See form MFG-001) <br>
-
Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly? <br>
-
Is the work station area clean, neatly organized and appear to be a safe working environment? Is this station 5S Ready? <br>
-
Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices? <br>
