Title Page
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Date
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Shift #
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Name
Workstation Specific
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Select the note button to add a comment or a corrective action taken statement.
Records
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Are safety issues, or documented LPA Audit safety items, being assigned and corrected on a timely basis? (VIEW NCF LOG)
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Are Maintenance & Repair items identified on the LPA Audit being corrected on a timely basis? (VIEW NCF LOG - WO'S)
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Are work station organization and 5S issues identified being assigned and corrected on a timely basis? (VIEW NCF LOG)
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For LPA's that indicated failure in start-up/end of shift checks, TPM Checklists, and 1st piece inspection, is there evidence that management is working to correct these? (IF APPLICABLE, VIEW IN NCF LOG)
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For LPA's that indicated work instructions, Quality Alerts and / or Increased Inspection documents were not available and/or signed by operators, is there evidence that management is working to correct these? (VERIFY IN NCF LOG)
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Are Quality Alerts and Increased Inspections effective in guarding against non-conforming product being shipped to the customer? (VERIFY THROUGH QUALITY KPI"S)
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Are the Layered Audits being performed as scheduled by all levels of the organization? (SEE LPA TRACKER)
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Are KPI countermeasures tracked and demonstrating appropriate follow up? (SEE MGT ACTION ITEMS)
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Overall, when looking at the LPA NCF Log, does it appear that corrective actions are being implemented in a timely manner? (VIEW NCF LOG)
Plant Floor
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In viewing Casting Plant for organization, safety & cleanliness during plant walk, are there any areas that you feel needs specific focus? (FLOOR AUDIT)
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Is there evidence that Standardized Work Instructions and/or SPL's are present at each work cell? (FLOOR AUDIT)
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Is Andon system (shop radio's) effective? Is the escalation process understood by operators, and does the Immediate Response Board reflect actions taken on findings? (FLOOR AUDIT)
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Are Fast Response meetings taking place and all records up to date? (VERIFY IN FISHBOWL CONF. ROOM)
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Is there evidence that the process of handling non-conforming product is being handled properly? (VERIFY IN MRB AREA)
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Is Production Control Form (MFG 001) up to date, are all down-times being recorded (w/codes) and corrective actions implemented to prevent recurrence? (FLOOR AUDIT)
