Isuzu 30T Twin Steer Flat Bed Truck

• Conducted on

  Date

• Prepared by

• Location

  ANDOOM

  AMRUN

  EAST WEIPA

• Customer

• Job#

• Purchase Order #

• Asset#

• Service Type

  Weekly

  4 Weekly

  8 Weekly

  12 Weekly

  96 Weekly

Vehicle Details

• VIN #

• Model

• RDA Date:

  Date

• Allison Oil :

• Odo Reading :

• Version #

Repair

• Repair Component

  Yes

  No

  N/A

• Problem

Cab

• Cab suspension & tilt operation

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Check & update software for DAVE navigation SD card

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Connect Isuzu diagnostic tool, check, note and/or repair any codes recorded

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Operation of all electrical devices, A/C, heater & warning lights

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

Chassis

• All grease points

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Propshaft fittings & bearings

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Body mount bolts and nuts (if applicable)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Wheel nuts for tension

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• King pins

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Universal joints & sliding sleeve

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Wheel alignment / front wheel toe-in

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Park brake function

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Brake linings/Drums or brake pads/ rotors for wear

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Brake pipes and hoses

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Check and adjust air suspension

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Clutch and brake fluid

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Clutch pedal travel & free play

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Front and rear suspension for wear or damage.

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Function of air compressor, govenor and unloader valve

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Gear control mechanism

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• General Inspection: Fuel, brake, cooling, oil, air & exhaust systems for leaks. All fluid levels.

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Inspect power steering hoses

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Shock absorbers for fluid leaks

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Steering components

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Steering wheel free play

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Tyre wear, pressures & rotation

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Battery specific gravity and terminal condition

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

Engine & Drive Line

• Valve clearances

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Air filter element/s

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Air filter element/s

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Automatic transmission oil

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Coolant<br>Note:Replace every 2 years when using standard LLC OR Replace every 5 years when using ELC (orange)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Differential oil<br>Note:Oil/filter replacement at every 80,000km OR 12months<br>

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Differential oil filter<br>Note:Oil/filter replacement at every 80,000km OR 12months<br>

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Automatic transmission oil filter<br>Note: Oil replacement as indicated on display.

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Electric-Hydraulic cab tilt pump oil

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine drive belts

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine oil (Drain Plug Gasket)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine oil (Engine Oil)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine oil filter (Main)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine oil filter (Partial)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Engine oil seperator filter

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Exhaust pipes & mounting, exhaust brake operation

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Fuel filters (Main)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Fuel filters (Pre)

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Power steering fluid replace and clean element

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Pressure test cooling system

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Turbo charger, intercooler and intake system air duct connections and gaskets

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

• Valve clearances

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

Road Test

• Operation of steering, brakes, exhaust brake, engine, transmission, clutch

  Inspected

  Replaced

  Tightened

  Lubricated

  N/A

Sign Off

• Tech Name and Signature

  Sign

• Rio Tinto Name:

• Rio Tinto Sign

  Sign

• Service Completed

  Yes

  No

  N/A