Title Page

  • Conducted on

  • Prepared by

  • Location

  • Customer

  • Job#

  • Purchase Order #

  • Asset#

  • Service Type

Vehicle Details

  • VIN #

  • Model

  • RDA Date:

  • Allison Oil :

  • Odo Reading :

  • Version #

Repair

  • Repair Component

  • Problem

Cab

  • Cab suspension & tilt operation

  • Check & update software for DAVE navigation SD card

  • Connect Isuzu diagnostic tool, check, note and/or repair any codes recorded

  • Operation of all electrical devices, A/C, heater & warning lights

Chassis

  • All grease points

  • Propshaft fittings & bearings

  • Body mount bolts and nuts (if applicable)

  • Wheel nuts for tension

  • King pins

  • Universal joints & sliding sleeve

  • Wheel alignment / front wheel toe-in

  • Park brake function

  • Brake linings/Drums or brake pads/ rotors for wear

  • Brake pipes and hoses

  • Check and adjust air suspension

  • Clutch and brake fluid

  • Clutch pedal travel & free play

  • Front and rear suspension for wear or damage.

  • Function of air compressor, govenor and unloader valve

  • Gear control mechanism

  • General Inspection: Fuel, brake, cooling, oil, air & exhaust systems for leaks. All fluid levels.

  • Inspect power steering hoses

  • Shock absorbers for fluid leaks

  • Steering components

  • Steering wheel free play

  • Tyre wear, pressures & rotation

  • Battery specific gravity and terminal condition

Engine & Drive Line

  • Valve clearances

  • Air filter element/s

  • Air filter element/s

  • Automatic transmission oil

  • Coolant<br>Note:Replace every 2 years when using standard LLC OR Replace every 5 years when using ELC (orange)

  • Differential oil<br>Note:Oil/filter replacement at every 80,000km OR 12months<br>

  • Differential oil filter<br>Note:Oil/filter replacement at every 80,000km OR 12months<br>

  • Automatic transmission oil filter<br>Note: Oil replacement as indicated on display.

  • Electric-Hydraulic cab tilt pump oil

  • Engine drive belts

  • Engine oil (Drain Plug Gasket)

  • Engine oil (Engine Oil)

  • Engine oil filter (Main)

  • Engine oil filter (Partial)

  • Engine oil seperator filter

  • Exhaust pipes & mounting, exhaust brake operation

  • Fuel filters (Main)

  • Fuel filters (Pre)

  • Power steering fluid replace and clean element

  • Pressure test cooling system

  • Turbo charger, intercooler and intake system air duct connections and gaskets

  • Valve clearances

Road Test

  • Operation of steering, brakes, exhaust brake, engine, transmission, clutch

Sign Off

  • Tech Name and Signature

  • Rio Tinto Name:

  • Rio Tinto Sign

  • Service Completed

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