Title Page

  • Conducted on

  • Prepared by

  • Location

  • Customer

  • Job

  • Purchase Order Number

  • Asset

  • Service Type

EVERY 50 HOURS

  • Check coolant level

  • Check engine oil level

  • Inspect engine for oil & coolant leaks

  • Top up washer bottle

  • Grease vehicle. Report & replace any nipples not taking grease

  • Adjust brakes & report air leaks

  • Drain air tanks

  • Inspect transmission for leaks & advise, if leaks found check oil levels

  • Inspect diffs for leaks & advise, if leaks found check oil level

  • Check all lights & report

  • Check freeplay in steering & all components including pitman arm

  • Inspect tow couplings / drawbar / skid plate

  • Check steering wheel bearings / king pins

  • Inspect all suspension components

  • Visual inspection over unit & report

  • Check and top up brake fluid

  • Check for leaks

  • Fit service sticker

EVERY 250 HOURS

  • Check coolant level

  • Change engine oil , oil & fuel filters

  • Change adblue filter

  • Inspect engine for oil & coolant leaks

  • top up washer bottle

  • check & record conditioner & antifreeze

  • check fan belts, idler pulleys & adjust

  • check engine hoses & clamps

  • check power steering oil level & leaks & top up

  • check charge air system for leaks & damage

  • check steer hub oil for contamination & top up if necessary

  • check freeplay in steering & all components including pitman arm

  • inspect tow couplings / drawbar / skid plate

  • check air cleaner element

  • delphi air cleaner - check / replace as required

  • inspect engine mounts

  • check cabin mounts & suspension

  • check exhaust system & report

  • check & adjust clutch

  • inspect transmission for leaks & advise, if leaks found check oil levels

  • grease vehicle. Replace any nipples not taking grease

  • drain air tanks

  • check batteries electrolyte level & treat terminals

  • check driveline for movement & report

  • adjust brakes & report air leaks

  • inspect linings & report

  • Check wiring looms & fuel lines & report

  • Jack up steer axle & check wheel bearing movement & king pins

  • inspect diffs for leaks & advise, check oil levels

  • visual inspection over unit & report

  • clean engine

  • check lights & report

  • inspect tyres & check pressure

  • Lube door catch, stop & wedge blocks

  • check & replace wiper blades (if necessary)

  • inspect all suspension components

  • clean windscreen & lights

  • Check & top up brake fluid

  • check for leaks

  • fit service sticker

EVERY 500 HOURS

  • check coolant level & change coolant filter

  • take oil sample of engine, gearbox & diffs

  • change engine oil, oil & fuel filters

  • inspect engine for oil & coolant leaks

  • top up washer bottle

  • check & record conditioner & antifreeze

  • remove fan belts, check idler pulleys & tensioners

  • check engine hoses & clamps

  • check power steering oil level & leaks & top up

  • check charge air system for leaks & damage

  • check steer hub oil for contamination & top up if necessary

  • check freeplay in steering & all components including pitman arm

  • inspect tow couplings/drawbar/ skid plate

  • check steering wheel bearings / kingpins

  • check air cleaner element

  • Delphi cab air cleaner - check/replace as required

  • inspect engine mounts

  • check cabin mounts & suspension

  • check exhaust system & report

  • check & adjust clutch

  • change transmission oil & filter (check if synthetic oil)

  • clean transmission breather & inspect for leaks

  • take SOS of transmission oil if synthetic

  • Grease vehicle. Replace any nipples not taking grease

  • drain air tanks& replace air dryer filter

  • check batteries electrolyte level & treat terminals

  • check driveline for movement & report

  • adjust brakes & check for air leaks

  • inspect linings & report

  • check wiring looms & fuel lines & report

  • jack up steer axle & check wheel movement

  • retention steer axle draw keys

  • change adblue filter in tanks & filter in dosing unit

  • change diff oils & filter (check if synthetic oil)

  • check diff breather & oil pump strianer & check for leaks

  • check air suspension for ride heights

  • replace crankcase breather every 100,000 km

  • visual inspection over unit & report

  • clean engine

  • check lights& report

  • inspect tyres & check pressures

  • lube door catch, stop & wedge blocks

  • clean windscreen & lights

  • clean tyres

  • inspect all suspension components

  • check & top up brake fluid

  • check for leaks

  • fit Service sticker

SERVICE COMPLETION

  • Required Service Completed

  • Fitter Conducted Service Sign

  • Rio Representative Name

  • Rio Representative Sign

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