King Long Australia Vehicle Inspection v1.2

• Vehicle ID

• Conducted on

  Date

• Prepared by

  Rick Zhao

  Ben Mottrom

  Adam Macro
• Location
  Address

• Personnel

• HVAB number

• KLX Number

• Chassis VIN

• Chassis make and model

• Body Model

  Select 6126K2 6126K4 6126K5 6126K6 6102K 6900K 6122K 6180K

  • 6126K2
  • 6126K4
  • 6126K5
  • 6126K6
  • 6102K
  • 6900K
  • 6122K
  • 6180K

• Target completion

  Date

• Actual completion

  Date

• Photo of chassis

  Media

Electrical Items

• Is the electrical board present and undamaged?

  Yes

  No

  N/A

• Does the electrical board have a cover in place?

  Yes

  No

  N/A

• Are the batteries present and undamaged?

  Yes

  No

  N/A

• Are all plugs and connectors present and undamaged?

  Yes

  No

  N/A

• Are all switches present and undamaged?

  Yes

  No

  N/A

• Are all ECUs and modules present and undamaged?

  Yes

  No

  N/A

• Are the horns(s), BLS, sensors etc present and undamaged?

  Yes

  No

  N/A

• Is all the wiring neat and undamaged?

  Yes

  No

  N/A

• Other items/ comments?

Mechanical

• Is the steering correct and undamaged?

  Yes

  No

  N/A

• Is the engine correct and undamaged?

  Yes

  No

  N/A

• Engine Number

• Is the transmission correct and undamaged?

  Yes

  No

  N/A

• Transmission number

• Is the spare wheel present and undamaged?

  Yes

  No

  N/A

• Are the wheels and tyres correct and undamaged?

  Yes

  No

  N/A

• Tyre make and size

• Are all welds visually acceptable?

  Yes

  No

  N/A

• Are all brackets undamaged?

  Yes

  No

  N/A

• Are all bolts and fasteners present and undamaged?

  Yes

  No

  N/A

• Is the chassis painting acceptable?

  Yes

  No

  N/A

• Other issues/comments?

General

• Is the dashboard covered?

  Yes

  No

  N/A

• Are the tools present and secure?

  Yes

  No

  N/A

• Are there reflector triangles?

  Yes

  No

  N/A

• Is the Tachograph secure and undamaged?

  Yes

  No

  N/A

• Other issues/comments?

Section complete and approved

• Signed

  Sign

Chassis Extension

• Photo of chassis extension

  Media

• Are the heater lines securely attached?

  Yes

  No

  N/A

• Are the heater lines free from potential chafing?

  Yes

  No

  N/A

• Are the pneumatic lines securely attached?

  Yes

  No

  N/A

• Are the pneumatic lines free from potential chafing?

  Yes

  No

  N/A

• Are the hydraulic lines securely attached?

  Yes

  No

  N/A

• Are the hydraulic lines free from potential chafing?

  Yes

  No

  N/A

• Is the A/C compressor mount installed and correct?

  Yes

  No

  N/A

• Are all welds acceptable?

  Yes

  No

  N/A

• Are all electrical cables securely attached?

  Yes

  No

  N/A

• Are the electrical cables free from potential chafing?

  Yes

  No

  N/A

• Are all fuel lines secure and free from potential chafing?

  Yes

  No

  N/A

• Are all 'chassis no weld zones' observed?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Body Frame

• Photo of body frame

  Media

• Are all welds acceptable?

  Yes

  No

  N/A

• Is the correct welding equipment being used?

  Yes

  No

  N/A

• Is the rear wall and seating platform installed correctly?

  Yes

  No

  N/A

• Is the body sealant applied correctly, neat and no gaps?

  Yes

  No

  N/A

• Is the frame clean and neat?

  Yes

  No

  N/A

• Is the frame and chassis free from test welds?

  Yes

  No

  N/A

• Is the frame and chassis free from grind marks?

  Yes

  No

  N/A

• Is the frame and chassis free from temp welds?

  Yes

  No

  N/A

• Are all the metal cuts straight and neat?

  Yes

  No

  N/A

• Are all the tubes free from unnecessary holes?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Body Panels

• Photo of body panels

  Media

• Is the fit and finish acceptable?

  Yes

  No

  N/A

• Do all the hinges work correctly?

  Yes

  No

  N/A

• Are all the gas struts correct and operating properly?

  Yes

  No

  N/A

• Is the correct glue & sealant being used?

  Yes

  No

  N/A

• Are all foot holds straight?

  Yes

  No

  N/A

• Is all fibreglass panels neat and free from imperfections?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Paint

• Photos of painted bus

  Media

• Does the paint have a smooth finish?

  Yes

  No

  N/A

• Is the vehicle free from paint runs?

  Yes

  No

  N/A

• Is the vehicle free from bubbles in the paint?

  Yes

  No

  N/A

• Is the vehicle free from paint overspray?

  Yes

  No

  N/A

• Is the paint the correct color(s)?

  Yes

  No

  N/A

• All paint issues marked with yellow tape fixed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

Electrical

• Photos

  Media

• Are the saloon fluorescent light operational?

  Yes

  No

  N/A

• Are all the reading lights operational?

  Yes

  No

  N/A

• Is the horn operational?

  Yes

  No

  N/A

• Is the engine bay light operational?

  Yes

  No

  N/A

• Is the luggage compartment light operational?

  Yes

  No

  N/A

• Are the correct step lights installed and operational?

  Yes

  No

  N/A

• Are the destination sign lights operational?

  Yes

  No

  N/A

• Are the parking lights operational?

  Yes

  No

  N/A

• Are the fog lights operational?

  Yes

  No

  N/A

• Are the clearance lights operational?

  Yes

  No

  N/A

• Are the indicators operational?

  Yes

  No

  N/A

• Do the indicators auto-cancel?

  Yes

  No

  N/A

• Are the school bus flashing lights operational?

  Yes

  No

  N/A

• Are the tail lights operational?

  Yes

  No

  N/A

• Are the brake lights operational?

  Yes

  No

  N/A

• Are the reversing lights operational?

  Yes

  No

  N/A

• Are the roof hatch lights operational?

  Yes

  No

  N/A

• Is the radio and PA system operational?

  Yes

  No

  N/A

• Are the windscreen wipers operational? High, low, Int?

  Yes

  No

  N/A

• Is the dashboard fitment acceptable?

  Yes

  No

  N/A

• Are the switches mounted acceptably?

  Yes

  No

  N/A

• Is the windscreen fitted properly? No scratches or chips?

  Yes

  No

  N/A

• Is the drivers window operational?

  Yes

  No

  N/A

• Are the front blinds operational?

  Yes

  No

  N/A

• Is the passenger door operational?

  Yes

  No

  N/A

• Is the HVAC system operational?

  Yes

  No

  N/A

• Are the side mirrors fitted and operational?

  Yes

  No

  N/A

• Is the diagnostics port fitted and accessible?

  Yes

  No

  N/A

• Is the driver's dimister operational?

  Yes

  No

  N/A

• Other items/comments?

Wiring

• Are all cables free from splicing or joins without connectors?

  Yes

  No

  N/A

• Are the correct and appropriate connectors used?

  Yes

  No

  N/A

• Are all the cables secure?

  Yes

  No

  N/A

• Are all the cable ties cut correctly?

  Yes

  No

  N/A

• Are the cables neat and tidy?

  Yes

  No

  N/A

• Are the cables away from any moving parts?

  Yes

  No

  N/A

• Is access to the control box(s) acceptable?

  Yes

  No

  N/A

• Are all ground connections correct?

  Yes

  No

  N/A

• Are all switches correct?

  Yes

  No

  N/A

• Are all control modules mounted securely and neatly?

  Yes

  No

  N/A

• Is the battery wiring neat and acceptable?

  Yes

  No

  N/A

• Is the battery compartment acceptable?

  Yes

  No

  N/A

• Is the isolation switch fitted and working correctly?

  Yes

  No

  N/A

• Are all wires isolated from any sharp edges?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Interior

• Photo of interior

  Media

• Is the floor vinyl installed correctly? Smooth, straight cut edges, glued properly?

  Yes

  No

  N/A

• Are the floor access traps installed correctly? Are the smooth and level with the floor?

  Yes

  No

  N/A

• Is the window trim acceptable?

  Yes

  No

  N/A

• Are the side walls acceptable?

  Yes

  No

  N/A

• Is the seat rail capping installed and acceptable?

  Yes

  No

  N/A

• Is the removable emergency exit panel installed and acceptable?

  Yes

  No

  N/A

• Is the luggage rack installed and acceptable?

  Yes

  No

  N/A

• Is the ceeling cover installed and acceptable? Smooth without waves?

  Yes

  No

  N/A

• Are the roof hatches correct?

  Yes

  No

  N/A

• Are the roof hatches clean?

  Yes

  No

  N/A

• Is the roof hatch rubber glued together?

  Yes

  No

  N/A

• Is the front header clean and undamaged?

  Yes

  No

  N/A

• Is the correct driver's seat installed?

  Yes

  No

  N/A

• Is the driver's seat in a comfortable position?

  Yes

  No

  N/A

• Is the driver's side console fitted correctly?

  Yes

  No

  N/A

• Is the driver's side console clean?

  Yes

  No

  N/A

• Is the fire extinguisher fitted?

  Yes

  No

  N/A

• Is the front scuttle area fitted correctly?

  Yes

  No

  N/A

• Are all the emergency exit hammers fitted?

  Yes

  No

  N/A

• Does the emergency exit hammer warning system operate?

  Yes

  No

  N/A

• Are the emergency exit lights in line with the stickers?

  Yes

  No

  N/A

• Is the door brake interlock system working?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

A/C Installation

• Is the gap between A/C pod and roof acceptable?

  Yes

  No

  N/A

• Is the pod sealed around the supply and return air lines?

  Yes

  No

  N/A

• Is the wiring secure and neat in the cant area?

  Yes

  No

  N/A

• Are the A/C pipes secure and neat in the cant area?

  Yes

  No

  N/A

• Are all the drains without low spots and securely fastened?

  Yes

  No

  N/A

• Has the smoke test passed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

Exterior

• Photo of exterior

  Media

• Is the roof straight, smooth and acceptable?

  Yes

  No

  N/A

• Is the electrical box clean, neat and acceptable?

  Yes

  No

  N/A

• Are the wheel rims clean and free from damage?

  Yes

  No

  N/A

• Is the spare tyre installed?

  Yes

  No

  N/A

• Is the waist panel acceptable?

  Yes

  No

  N/A

• Are the side access doors free from damage?

  Yes

  No

  N/A

• Are the side access doors free from ripples?

  Yes

  No

  N/A

• Are the side access doors aligned correctly?

  Yes

  No

  N/A

• Are the side access doors inner skin condition acceptable?

  Yes

  No

  N/A

• Do the side access doors operate correctly?

  Yes

  No

  N/A

• Are the body skids fitted and acceptable?

  Yes

  No

  N/A

• Is the luggage bin fire extinguisher fitted?

  Yes

  No

  N/A

• Is the luggage bin area clean and neat?

  Yes

  No

  N/A

• Are the wheel arch panels acceptable?

  Yes

  No

  N/A

• Does the rear engine door operate correctly?

  Yes

  No

  N/A

• Is the engine bay clean and tidy? Free from oil or other spilt fluids?

  Yes

  No

  N/A

• Are all fibreglass panels free from defects?

  Yes

  No

  N/A

• Are all glass panels free from defects?

  Yes

  No

  N/A

• Is the glass backfill completed correctly?

  Yes

  No

  N/A

• Are all the external lights and reflectors installed correctly and free from damage?

  Yes

  No

  N/A

Water test

• Is the interior free from water leaks?

  Yes

  No

  N/A

• Are the luggage bins free from water leaks?

  Yes

  No

  N/A

• Are the exterior lights free from water leaks?

  Yes

  No

  N/A

Underbody

• Is the underbody spray acceptable?

  Yes

  No

  N/A

• Are the pipes and services securely fastened and free from potential chafing?

  Yes

  No

  N/A

• Is the underbody painting acceptable?

  Yes

  No

  N/A

• Are the chassis components free from overspray?

  Yes

  No

  N/A

• Is the underbody free from damage?

  Yes

  No

  N/A

Other

• Are all the seats free from damage and operational?

  Yes

  No

  N/A

• Are all the seats securely mounted with correct spacing?

  Yes

  No

  N/A

• Are other open items from pervious reports closed?

  Yes

  No

  N/A

• Are all applicable items on change sheet confirmed?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved.

• Signed

  Sign