Vehicle Build Information

  • Chassis VIN

  • Chassis make and model

  • Body Model

  • Target completion

  • Actual completion

QG 1 - Chassis

  • Photo of chassis

Electrical Items

  • Is the electrical board present and undamaged?

  • Does the electrical board have a cover in place?

  • Are the batteries present and undamaged?

  • Are all plugs and connectors present and undamaged?

  • Are all switches present and undamaged?

  • Are all ECUs and modules present and undamaged?

  • Are the horns(s), BLS, sensors etc present and undamaged?

  • Is all the wiring neat and undamaged?

  • Other items/ comments?

Mechanical

  • Is the steering correct and undamaged?

  • Is the engine correct and undamaged?

  • Engine Number

  • Is the transmission correct and undamaged?

  • Transmission number

  • Is the spare wheel present and undamaged?

  • Are the wheels and tyres correct and undamaged?

  • Tyre make and size

  • Are all welds visually acceptable?

  • Are all brackets undamaged?

  • Are all bolts and fasteners present and undamaged?

  • Is the chassis painting acceptable?

  • Other issues/comments?

General

  • Is the dashboard covered?

  • Are the tools present and secure?

  • Are there reflector triangles?

  • Is the Tachograph secure and undamaged?

  • Other issues/comments?

Section complete and approved

  • Signed

QG 2 - Chassis Extension

Chassis Extension

  • Photo of chassis extension

  • Are the heater lines securely attached?

  • Are the heater lines free from potential chafing?

  • Are the pneumatic lines securely attached?

  • Are the pneumatic lines free from potential chafing?

  • Are the hydraulic lines securely attached?

  • Are the hydraulic lines free from potential chafing?

  • Is the A/C compressor mount installed and correct?

  • Are all welds acceptable?

  • Are all electrical cables securely attached?

  • Are the electrical cables free from potential chafing?

  • Are all fuel lines secure and free from potential chafing?

  • Are all 'chassis no weld zones' observed?

  • Have all required EWIs been followed?

  • Other items/comments?

Section complete and approved

  • Signed

QG 3 - Body Frame

Body Frame

  • Photo of body frame

  • Are all welds acceptable?

  • Is the correct welding equipment being used?

  • Is the rear wall and seating platform installed correctly?

  • Is the body sealant applied correctly, neat and no gaps?

  • Is the frame clean and neat?

  • Is the frame and chassis free from test welds?

  • Is the frame and chassis free from grind marks?

  • Is the frame and chassis free from temp welds?

  • Are all the metal cuts straight and neat?

  • Are all the tubes free from unnecessary holes?

  • Have all required EWIs been followed?

  • Other items/comments?

Body Panels

  • Photo of body panels

  • Is the fit and finish acceptable?

  • Do all the hinges work correctly?

  • Are all the gas struts correct and operating properly?

  • Is the correct glue & sealant being used?

  • Are all foot holds straight?

  • Is all fibreglass panels neat and free from imperfections?

  • Have all required EWIs been followed?

  • Other items/comments?

Section complete and approved

  • Signed

QG 4 - Paint

Paint

  • Photos of painted bus

  • Does the paint have a smooth finish?

  • Is the vehicle free from paint runs?

  • Is the vehicle free from bubbles in the paint?

  • Is the vehicle free from paint overspray?

  • Is the paint the correct color(s)?

  • All paint issues marked with yellow tape fixed?

Section complete and approved

  • Signed

QG 5 - Electrical

Electrical

  • Photos

  • Are the saloon fluorescent light operational?

  • Are all the reading lights operational?

  • Is the horn operational?

  • Is the engine bay light operational?

  • Is the luggage compartment light operational?

  • Are the correct step lights installed and operational?

  • Are the destination sign lights operational?

  • Are the parking lights operational?

  • Are the fog lights operational?

  • Are the clearance lights operational?

  • Are the indicators operational?

  • Do the indicators auto-cancel?

  • Are the school bus flashing lights operational?

  • Are the tail lights operational?

  • Are the brake lights operational?

  • Are the reversing lights operational?

  • Are the roof hatch lights operational?

  • Is the radio and PA system operational?

  • Are the windscreen wipers operational? High, low, Int?

  • Is the dashboard fitment acceptable?

  • Are the switches mounted acceptably?

  • Is the windscreen fitted properly? No scratches or chips?

  • Is the drivers window operational?

  • Are the front blinds operational?

  • Is the passenger door operational?

  • Is the HVAC system operational?

  • Are the side mirrors fitted and operational?

  • Is the diagnostics port fitted and accessible?

  • Is the driver's dimister operational?

  • Other items/comments?

Wiring

  • Are all cables free from splicing or joins without connectors?

  • Are the correct and appropriate connectors used?

  • Are all the cables secure?

  • Are all the cable ties cut correctly?

  • Are the cables neat and tidy?

  • Are the cables away from any moving parts?

  • Is access to the control box(s) acceptable?

  • Are all ground connections correct?

  • Are all switches correct?

  • Are all control modules mounted securely and neatly?

  • Is the battery wiring neat and acceptable?

  • Is the battery compartment acceptable?

  • Is the isolation switch fitted and working correctly?

  • Are all wires isolated from any sharp edges?

  • Other items/comments?

Section complete and approved

  • Signed

QG 6 - Interrior

Interior

  • Photo of interior

  • Is the floor vinyl installed correctly? Smooth, straight cut edges, glued properly?

  • Are the floor access traps installed correctly? Are the smooth and level with the floor?

  • Is the window trim acceptable?

  • Are the side walls acceptable?

  • Is the seat rail capping installed and acceptable?

  • Is the removable emergency exit panel installed and acceptable?

  • Is the luggage rack installed and acceptable?

  • Is the ceeling cover installed and acceptable? Smooth without waves?

  • Are the roof hatches correct?

  • Are the roof hatches clean?

  • Is the roof hatch rubber glued together?

  • Is the front header clean and undamaged?

  • Is the correct driver's seat installed?

  • Is the driver's seat in a comfortable position?

  • Is the driver's side console fitted correctly?

  • Is the driver's side console clean?

  • Is the fire extinguisher fitted?

  • Is the front scuttle area fitted correctly?

  • Are all the emergency exit hammers fitted?

  • Does the emergency exit hammer warning system operate?

  • Are the emergency exit lights in line with the stickers?

  • Is the door brake interlock system working?

  • Have all required EWIs been followed?

Section complete and approved

  • Signed

A/C Installation

A/C Installation

  • Is the gap between A/C pod and roof acceptable?

  • Is the pod sealed around the supply and return air lines?

  • Is the wiring secure and neat in the cant area?

  • Are the A/C pipes secure and neat in the cant area?

  • Are all the drains without low spots and securely fastened?

  • Has the smoke test passed?

Section complete and approved

  • Signed

QG 7 - Final

Exterior

  • Photo of exterior

  • Is the roof straight, smooth and acceptable?

  • Is the electrical box clean, neat and acceptable?

  • Are the wheel rims clean and free from damage?

  • Is the spare tyre installed?

  • Is the waist panel acceptable?

  • Are the side access doors free from damage?

  • Are the side access doors free from ripples?

  • Are the side access doors aligned correctly?

  • Are the side access doors inner skin condition acceptable?

  • Do the side access doors operate correctly?

  • Are the body skids fitted and acceptable?

  • Is the luggage bin fire extinguisher fitted?

  • Is the luggage bin area clean and neat?

  • Are the wheel arch panels acceptable?

  • Does the rear engine door operate correctly?

  • Is the engine bay clean and tidy? Free from oil or other spilt fluids?

  • Are all fibreglass panels free from defects?

  • Are all glass panels free from defects?

  • Is the glass backfill completed correctly?

  • Are all the external lights and reflectors installed correctly and free from damage?

Water test

  • Is the interior free from water leaks?

  • Are the luggage bins free from water leaks?

  • Are the exterior lights free from water leaks?

Underbody

  • Is the underbody spray acceptable?

  • Are the pipes and services securely fastened and free from potential chafing?

  • Is the underbody painting acceptable?

  • Are the chassis components free from overspray?

  • Is the underbody free from damage?

Other

  • Are all the seats free from damage and operational?

  • Are all the seats securely mounted with correct spacing?

  • Are other open items from pervious reports closed?

  • Are all applicable items on change sheet confirmed?

  • Have all required EWIs been followed?

  • Other items/comments?

Section complete and approved.

  • Signed

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