King Long Australia Vehicle Inspection v1.3

• Vehicle ID

• Conducted on

  Date

• Prepared by

  Rick Zhao

  Ben Mottrom

  Adam Macro
• Location
  Address

• Personnel

• HVAB number

• KLX Number

• Chassis VIN

• Chassis make and model

  Select MAN A91 290hp E5 MAN A91 360hp E5 Hino RN8J E5 Mercedes Benz 0500R E5 IVECO Graduate E5 MAN 313 E5 MAN A69 320hp E5 King Long 225hp King Long 250hp Golden Dragon

  • MAN A91 290hp E5
  • MAN A91 360hp E5
  • Hino RN8J E5
  • Mercedes Benz 0500R E5
  • IVECO Graduate E5
  • MAN 313 E5
  • MAN A69 320hp E5
  • King Long 225hp
  • King Long 250hp
  • Golden Dragon

• Body Model

  Select 6126K2 6126K4 6126K5 6126K6 6102K 6900K 6122K 6180K

  • 6126K2
  • 6126K4
  • 6126K5
  • 6126K6
  • 6102K
  • 6900K
  • 6122K
  • 6180K

• Target completion

  Date

• Actual completion

  Date

• Photo of chassis

  Media

Electrical Items

• Is the electrical board present and undamaged?

  Yes

  No

  N/A

• Does the electrical board have a cover in place?

  Yes

  No

  N/A

• Are the batteries present and undamaged?

  Yes

  No

  N/A

• Are all plugs and connectors present and undamaged?

  Yes

  No

  N/A

• Are all switches present and undamaged?

  Yes

  No

  N/A

• Are all ECUs and modules present and undamaged?

  Yes

  No

  N/A

• Are the horns(s), BLS, sensors etc present and undamaged?

  Yes

  No

  N/A

• Is all the wiring neat and undamaged?

  Yes

  No

  N/A

• Other items/ comments?

Mechanical

• Is the steering correct and undamaged?

  Yes

  No

  N/A

• Is the engine correct and undamaged?

  Yes

  No

  N/A

• Engine Number

• Is the transmission correct and undamaged?

  Yes

  No

  N/A

• Transmission number

• Is the radiator undamaged?

  Yes

  No

  N/A

• Is the spare wheel present and undamaged?

  Yes

  No

  N/A

• Are the wheels and tyres undamaged?

  Yes

  No

  N/A

• Tyre make and size

• Are all welds visually acceptable?

  Yes

  No

  N/A

• Are all brackets undamaged?

  Yes

  No

  N/A

• Are all bolts and fasteners present and undamaged?

  Yes

  No

  N/A

• Is the chassis painting acceptable?

  Yes

  No

  N/A

• Other issues/comments?

General

• Is the dashboard covered?

  Yes

  No

  N/A

• Are the tools present and secure?

  Yes

  No

  N/A

• Are there reflector triangles?

  Yes

  No

  N/A

• Is the Tachograph secure and undamaged?

  Yes

  No

  N/A

• Other issues/comments?

Section complete and approved

• Signed

  Sign

Chassis Extension

• Photo of chassis extension

  Media

• Are the heater lines securely attached?

  Yes

  No

  N/A

• Are hose clamps orientated in a serviceable direction?

  Yes

  No

  N/A

• Are the heater lines free from potential chafing?

  Yes

  No

  N/A

• Are the pneumatic lines securely attached?

  Yes

  No

  N/A

• Are the pneumatic lines free from potential chafing?

  Yes

  No

  N/A

• Are the hydraulic lines securely attached?

  Yes

  No

  N/A

• Are the hydraulic lines free from potential chafing?

  Yes

  No

  N/A

• Are all welds acceptable?

  Yes

  No

  N/A

• Are all relevant welds painted?

  Yes

  No

  N/A

• Are all electrical cables securely attached?

  Yes

  No

  N/A

• Are the electrical cables free from potential chafing?

  Yes

  No

  N/A

• Are all fuel lines securely attached?

  Yes

  No

  N/A

• Are the fuel lines free from potential chafing?

  Yes

  No

  N/A

• Are all 'chassis no weld zones' observed?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Body Frame

• Photo of body frame

  Media

• Are all welds acceptable?

  Yes

  No

  N/A

• Is the correct welding equipment being used?

  Yes

  No

  N/A

• Is the rear 5 sealant applied correctly, neat and no gaps?

  Yes

  No

  N/A

• Is the floor rail to coving panel sealed correctly?

  Yes

  No

  N/A

• Is the front dash area sealed correctly?

  Yes

  No

  N/A

• Is the frame clean and neat?

  Yes

  No

  N/A

• Is the frame and chassis free from grind marks?

  Yes

  No

  N/A

• Is the frame and chassis free from temp welds?

  Yes

  No

  N/A

• Are all the metal cuts straight and neat?

  Yes

  No

  N/A

• Are all the tubes free from unnecessary holes?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Body Panels

• Photo of body panels

  Media

• Is the fit and finish acceptable?

  Yes

  No

  N/A

• Do all the hinges work correctly?

  Yes

  No

  N/A

• Are all the gas struts correct and operating properly?

  Yes

  No

  N/A

• Is the correct glue & sealant being used?

  Yes

  No

  N/A

• Are all foot holds straight?

  Yes

  No

  N/A

• Is all fibreglass panels neat and free from imperfections?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Paint

• Photos of painted bus

  Media

• Is the roof smooth and free from imperfections?

  Yes

  No

  N/A

• Does the paint have a smooth finish?

  Yes

  No

  N/A

• Is the vehicle free from paint runs?

  Yes

  No

  N/A

• Is the vehicle free from bubbles in the paint?

  Yes

  No

  N/A

• Is the vehicle free from paint overspray?

  Yes

  No

  N/A

• Is the paint the correct color(s)?

  Yes

  No

  N/A

• All paint issues marked with yellow tape fixed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

Electrical

• Photos

  Media

• Are the saloon fluorescent light operational?

  Yes

  No

  N/A

• Are all the reading lights operational?

  Yes

  No

  N/A

• Is the horn operational?

  Yes

  No

  N/A

• Is the engine bay light operational?

  Yes

  No

  N/A

• Is the luggage compartment light operational?

  Yes

  No

  N/A

• Is the luggage bin fan operational?

  Yes

  No

  N/A

• Are the correct step lights installed and operational?

  Yes

  No

  N/A

• Are the destination sign lights operational?

  Yes

  No

  N/A

• Are the parking lights operational?

  Yes

  No

  N/A

• Are the fog lights operational?

  Yes

  No

  N/A

• Are the clearance lights operational?

  Yes

  No

  N/A

• Are the indicators operational?

  Yes

  No

  N/A

• Do the indicators auto-cancel?

  Yes

  No

  N/A

• Are the school bus flashing lights operational?

  Yes

  No

  N/A

• Are the tail lights operational?

  Yes

  No

  N/A

• Are the brake lights operational?

  Yes

  No

  N/A

• Are the reversing lights operational?

  Yes

  No

  N/A

• Are the roof hatch lights operational?

  Yes

  No

  N/A

• Is the radio and PA system operational?

  Yes

  No

  N/A

• Is the TV system operational?

  Yes

  No

  N/A

• Are the windscreen wipers operational? High, low, Int?

  Yes

  No

  N/A

• Is the dashboard fitment acceptable?

  Yes

  No

  N/A

• Are the switches mounted acceptably?

  Yes

  No

  N/A

• Is the passenger door operational?

  Yes

  No

  N/A

• Is the HVAC system operational?

  Yes

  No

  N/A

• Are the side mirrors fitted and operational?

  Yes

  No

  N/A

• Is the diagnostics port fitted and accessible?

  Yes

  No

  N/A

• Are the blinds operational?

  Yes

  No

  N/A

• Is the drivers window operational?

  Yes

  No

  N/A

• Is the driver's window dimister operational?

  Yes

  No

  N/A

• Is the windscreen dismister operational and all vents connected?

  Yes

  No

  N/A

• Are the emergency exit lights fitted correctly and operational?

  Yes

  No

  N/A

• Are the passenger bus stop request buttons operational?

  Yes

  No

  N/A

• Is the destination sign operational?

  Yes

  No

  N/A

• Other items/comments?

Wiring

• Are all cables free from splicing or joins without connectors?

  Yes

  No

  N/A

• Are the correct and appropriate connectors used?

  Yes

  No

  N/A

• Are all the cables secure?

  Yes

  No

  N/A

• Are all the cable ties cut correctly?

  Yes

  No

  N/A

• Are the cables neat and tidy?

  Yes

  No

  N/A

• Are the cables away from any moving parts?

  Yes

  No

  N/A

• Is access to the control box(s) acceptable?

  Yes

  No

  N/A

• Are all ground connections correct?

  Yes

  No

  N/A

• Are all switches correct?

  Yes

  No

  N/A

• Are all control modules mounted securely and neatly?

  Yes

  No

  N/A

• Is the battery wiring neat and acceptable?

  Yes

  No

  N/A

• Is the battery compartment acceptable?

  Yes

  No

  N/A

• Is the isolation switch fitted and working correctly?

  Yes

  No

  N/A

• Are all wires isolated from any sharp edges?

  Yes

  No

  N/A

• Is the fuse box label present?

  Yes

  No

  N/A

• Are all fuses and relays easily accessible?

  Yes

  No

  N/A

• Are all the fuses installed as per the fuse box label?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved

• Signed

  Sign

Interior

• Photo of interior

  Media

• Is the floor vinyl installed correctly? Smooth, straight cut edges, glued properly?

  Yes

  No

  N/A

• Are the floor access traps installed correctly? Are the smooth and level with the floor?

  Yes

  No

  N/A

• Is the window trim acceptable?

  Yes

  No

  N/A

• Are the side walls acceptable?

  Yes

  No

  N/A

• Is the seat rail capping installed and acceptable?

  Yes

  No

  N/A

• Is the removable emergency exit panel installed and acceptable?

  Yes

  No

  N/A

• Is the luggage rack installed and acceptable?

  Yes

  No

  N/A

• Is the celing cover installed and acceptable? Smooth without waves?

  Yes

  No

  N/A

• Are the roof hatches correct?

  Yes

  No

  N/A

• Are the roof hatches clean?

  Yes

  No

  N/A

• Is the roof hatch rubber glued together?

  Yes

  No

  N/A

• Is the front header clean and undamaged?

  Yes

  No

  N/A

• Is the correct driver's seat installed?

  Yes

  No

  N/A

• Is the driver's door installed correctly and operational?

  Yes

  No

  N/A

• Is the driver's seat in a comfortable position?

  Yes

  No

  N/A

• Is the driver's side console fitted correctly?

  Yes

  No

  N/A

• Is the driver's side console clean?

  Yes

  No

  N/A

• Is the map pocket fitted?

  Yes

  No

  N/A

• Is the driver's footrest fitted?

  Yes

  No

  N/A

• Is the steering column cover fitted?

  Yes

  No

  N/A

• Is the fire extinguisher fitted?

  Yes

  No

  N/A

• Is the front scuttle area fitted correctly?

  Yes

  No

  N/A

• Are all the emergency exit hammers fitted?

  Yes

  No

  N/A

• Does the emergency exit hammer warning system operate?

  Yes

  No

  N/A

• Is the door brake interlock system working?

  Yes

  No

  N/A

• Is the internal rear header clean and undamaged?

  Yes

  No

  N/A

• Are the rear corners clean and undamaged?

  Yes

  No

  N/A

• Is the wheelchair ramp installed and operational?

  Yes

  No

  N/A

• Are the stanchions installed correctly?

  Yes

  No

  N/A

• Are all the grab handles installed correctly?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

A/C Installation

• Are the A/C pulleys aligned?

  Yes

  No

  N/A

• Are the A/C compressor lines secure in engine bay?

  Yes

  No

  N/A

• Is the gap between A/C pod and roof acceptable?

  Yes

  No

  N/A

• Is the pod sealed around the supply and return air lines?

  Yes

  No

  N/A

• Is the wiring secure and neat in the cant area?

  Yes

  No

  N/A

• Are the A/C pipes secure and neat in the cant area?

  Yes

  No

  N/A

• Are all the drains without low spots and securely fastened?

  Yes

  No

  N/A

• Has the smoke test passed?

  Yes

  No

  N/A

Section complete and approved

• Signed

  Sign

Exterior

• Photo of exterior

  Media

• Is the windscreen fitted properly, no scratches or chips?

  Yes

  No

  N/A

• Is the electrical box clean, neat and acceptable?

  Yes

  No

  N/A

• Are the wheel rims clean and free from damage?

  Yes

  No

  N/A

• Is the spare tyre installed?

  Yes

  No

  N/A

• Is the waist panel acceptable?

  Yes

  No

  N/A

• Are the side access doors free from damage?

  Yes

  No

  N/A

• Are the side access doors free from ripples?

  Yes

  No

  N/A

• Are the side access doors aligned correctly?

  Yes

  No

  N/A

• Are the side access doors inner skin condition acceptable?

  Yes

  No

  N/A

• Do the side access doors operate correctly?

  Yes

  No

  N/A

• Are the body skids fitted and acceptable?

  Yes

  No

  N/A

• Is the luggage bin fire extinguisher fitted?

  Yes

  No

  N/A

• Is the luggage bin area clean and neat?

  Yes

  No

  N/A

• Are the wheel arch panels acceptable?

  Yes

  No

  N/A

• Does the rear engine door operate correctly?

  Yes

  No

  N/A

• Is the engine bay clean and tidy? Free from oil or other spilt fluids?

  Yes

  No

  N/A

• Are all fibreglass panels free from defects?

  Yes

  No

  N/A

• Are all glass panels free from defects?

  Yes

  No

  N/A

• Is the glass backfill completed correctly?

  Yes

  No

  N/A

• Are all compartments clean and neat?

  Yes

  No

  N/A

• Are all electrical covers fitted?

  Yes

  No

  N/A

• Are all the external lights and reflectors installed correctly and free from damage?

  Yes

  No

  N/A

Water test

• Is the interior free from water leaks?

  Yes

  No

  N/A

• Are the luggage bins free from water leaks?

  Yes

  No

  N/A

• Are the exterior lights free from water leaks?

  Yes

  No

  N/A

Underbody

• Is the underbody spray acceptable?

  Yes

  No

  N/A

• Are the pipes and services securely fastened and free from potential chafing?

  Yes

  No

  N/A

• Is the underbody painting acceptable?

  Yes

  No

  N/A

• Are the chassis components free from overspray?

  Yes

  No

  N/A

• Is the underbody free from damage?

  Yes

  No

  N/A

Other

• Are all the seats free from damage and operational?

  Yes

  No

  N/A

• Are all the seats securely mounted with correct spacing?

  Yes

  No

  N/A

• Are other open items from pervious reports closed?

  Yes

  No

  N/A

• Are all applicable items on change sheet confirmed?

  Yes

  No

  N/A

• Have all required EWIs been followed?

  Yes

  No

  N/A

• Other items/comments?

Section complete and approved.

• Signed

  Sign