KOMO Assessment Report BRL 2034

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

DOCUMENTS AND PROCEDURES

IQC-schedule

• Presence and contents of the IQC-schedule

  Conform

  Non-Conform

  Critical NCF

  N/A

Quality system

• Quality system actual, documented en introduced

  Conform

  Non-Conform

  Critical NCF

  N/A

• Procedures/instructions, documentation and forms (register of documents)

  Conform

  Non-Conform

  Critical NCF

  N/A

Responsibillities and authorities

• Description of responsibillities, authorities and the relation between

  Conform

  Non-Conform

  Critical NCF

  N/A

Managment and tools

• Description of required tools for Quality assurance

  Conform

  Non-Conform

  Critical NCF

  N/A

• Description of qualifications personnel

  Conform

  Non-Conform

  Critical NCF

  N/A

Realizing products

• Procedure customer complaints

  Conform

  Non-Conform

  Critical NCF

  N/A

• Description of requirements and tolerance raw materials

  Conform

  Non-Conform

  Critical NCF

  N/A

• Description of measuring- and control points production process, needed equipment

  Conform

  Non-Conform

  Critical NCF

  N/A

• Procedure indentification en tracibillity raw materials and final products

  Conform

  Non-Conform

  Critical NCF

  N/A

• Description of storing raw materials and final products

  Conform

  Non-Conform

  Critical NCF

  N/A

• Calibration, identification and registration process-, lab- and other equipment

  Conform

  Non-Conform

  Critical NCF

  N/A

Measuring an analysing

• Procedure or quality plan for inspection an trail

  Conform

  Non-Conform

  Critical NCF

  N/A

• Procedure Non-conform products

  Conform

  Non-Conform

  Critical NCF

  N/A

• Procedure and registration corrective actions

  Conform

  Non-Conform

  Critical NCF

  N/A

Qualification and registration personnel

• Is there an registration qualification personnel and is it up to date

  Conform

  Non-Conform

  Critical NCF

  N/A

IMPLEMENTATION

INCOMING MATERIALS

• Chemical analyses/compositions zinc

  Conform

  Non-Conform

  Critical NCF

  N/A

• Chemical analysis alloys

  Conform

  Non-Conform

  Critical NCF

  N/A

PROCES CONTROL

Melting Furnace

• Temperature

  Conform

  Non-Conform

  Critical NCF

  N/A

• Chemical compositions

  Conform

  Non-Conform

  Critical NCF

  N/A

• Chemical compositions

Sample

• Batchnumber

• Zn

• Al

• Cu

• Ti

Castinginstallation

• Temperature Zinc

  Conform

  Non-Conform

  Critical NCF

  N/A

• Speed of casting

  Conform

  Non-Conform

  Critical NCF

  N/A

• Length block

  Conform

  Non-Conform

  Critical NCF

  N/A

• Thickness block

  Conform

  Non-Conform

  Critical NCF

  N/A

• Coolsingel water

  Conform

  Non-Conform

  Critical NCF

  N/A

• Air

  Conform

  Non-Conform

  Critical NCF

  N/A

Rollingproces (hot / cold)

• Adjustments of rolls

  Conform

  Non-Conform

  Critical NCF

  N/A

• Speed of the rolling

  Conform

  Non-Conform

  Critical NCF

  N/A

• Thickness of zinc

  Conform

  Non-Conform

  Critical NCF

  N/A

• Rolling pressure

  Conform

  Non-Conform

  Critical NCF

  N/A

• Pull and brakeforce

  Conform

  Non-Conform

  Critical NCF

  N/A

• Straightining proces

  Conform

  Non-Conform

  Critical NCF

  N/A

• Cutting

  Conform

  Non-Conform

  Critical NCF

  N/A

• Stamping

  Conform

  Non-Conform

  Critical NCF

  N/A

• Stacking

  Conform

  Non-Conform

  Critical NCF

  N/A

PRODUCT CONTROL

• Dimensions

  Conform

  Non-Conform

  Critical NCF

  N/A

• Mechanical properties

  Conform

  Non-Conform

  Critical NCF

  N/A

• Elongation (after 1 hr / 50 N / mm2)

  Conform

  Non-Conform

  Critical NCF

  N/A

• Appearance

  Conform

  Non-Conform

  Critical NCF

  N/A

• Finish

  Conform

  Non-Conform

  Critical NCF

  N/A

CONTROLE STORAGE AND DELIVERY

• Storage

  Conform

  Non-Conform

  Critical NCF

  N/A

• Packing

  Conform

  Non-Conform

  Critical NCF

  N/A

• Marking

  Conform

  Non-Conform

  Critical NCF

  N/A

• NON Conforming products

  Conform

  Non-Conform

  Critical NCF

  N/A

• Loading for transport

  Conform

  Non-Conform

  Critical NCF

  N/A

COMPLAINTS

• Handling complaints

  Conform

  Non-Conform

  Critical NCF

  N/A

CONTROL OF TESTEQUIPMENT

• Is the test equipment calibrated en registrated

  Conform

  Non-Conform

  Critical NCF

  N/A

• Are measuring instruments used from producer

Equipement

• Defenition

• ID-number

• Last calibration

• Calibration institute en report number

• Are measuring instruments used from Kiwa

Equipment

• Defenition

• ID-number

• Last calibration

• Calibration institute en report number

PRODUCT CONTROL

• Product Control

Product

• Charge

• Production date

• Length

  Conform

  NON-Conform

  N/A

• Width

  Conform

  NON-Conform

  N/A

• Thickness

  Conform

  NON-Conform

  N/A

• Curve

  Conform

  NON-Conform

  N/A

• Flatness

  Conform

  Non-Conform

  Critical NCF

  N/A

• 0,2% Strain

  Conform

  Non-Conform

  Critical NCF

  N/A

• Tensile stength N/mm2

  Conform

  Non-Conform

  Critical NCF

  N/A

• Elongation at break

  Conform

  Non-Conform

  Critical NCF

  N/A

• Creep

  Conform

  Non-Conform

  Critical NCF

  N/A

• Bending test

  Conform

  Non-Conform

  Critical NCF

  N/A

• Finishing

  Conform

  Non-Conform

  Critical NCF

  N/A

REMARKS

Remarks

• Number

• Defenition remark

NON Conformities

• Non Conformities

NCF

• Number NCF

• Defenition NCF

• Actions for the producer in case of an Non- conformity

Corrective actions to Kiwa

• The company present corrective actions to Kiwa before:

• Kiwa will check the corrective actions during:

• Corrective actions have to be presented to Kiwa within one month

• Corrective actions

• Judgement on corrective actions Kiwa

  Yes

  No

  N/A

SIGN OFF

• Inspector

  Sign