Layered Audit Rev. D - Rollstamp

• Work Centre

• Auditor(s)

  Select Tony Wulle Sam Samaroo Todd Rees Nenad Jug Helio Homen Jaswinder Matharu Steve Hogg Dave Budhram Michael Marshall Sharon Muongchanh Ron Holliday Troy Pandoo Dennis Nogueira Patrick Kennedy Carmelia Silva

  • Tony Wulle
  • Sam Samaroo
  • Todd Rees
  • Nenad Jug
  • Helio Homen
  • Jaswinder Matharu
  • Steve Hogg
  • Dave Budhram
  • Michael Marshall
  • Sharon Muongchanh
  • Ron Holliday
  • Troy Pandoo
  • Dennis Nogueira
  • Patrick Kennedy
  • Carmelia Silva

• Audit Participant(s)

• Conducted on

  Date

People

• Has the operator been trained to requirements of the job and is the training matrix updated?

  Yes

  No

  N/A

• Are all personnel using all the posted Personal Protective Equipment?

  Yes

  No

  N/A

• Are containers of chemicals and wastes properly labelled?<br>

  Yes

  No

  N/A

• Is 5s & housekeeping completed/implemented/followed?

  Yes

  No

  N/A

• Is the area free of spills/leaks/stains?

  Yes

  No

  N/A

• Is OWI contained EMS and followed?

  Yes

  No

  N/A

• Where applicable, are forms, checklists (e.g. forklift), logs (e.g. flammable cabinets), etc. properly in use?

  Yes

  No

  N/A

Standardisation / Built in Quality

• Is Error-Proofing Verification performed at prescribed frequency and was it done at the beginning of each shift? <br>Ask operator to perform an error proofing verification.<br>Is correspondent documentation filled out?

  Good

  Fair

  Poor

  N/A

• Good

  Fair

  Poor

  N/A

• Are test “rabbits” present in the workcell where error-proofing verification is required?

  Good

  Fair

  Poor

  N/A

• Idling procedure compliance?

  Yes

  No

  N/A

• Has there been any quality complaints in the audited area? If “Yes” review Corrective Action

  Yes

  No

  N/A

• Is there a quality alert posted?

  Yes

  No

  N/A

• Are people trained on the alert & has it been signed off?

  Yes

  No

  N/A

• Is the work being performed to the instructions on the alert?

  Yes

  No

  N/A

• Are Inspection Instruction Sheets, Packaging & Labelling Instructions, Operator Work Instructions, Measuring Devices Instruction Sheet signed by Area Shift Supervisors and Managers?<br>

  Yes

  No

  N/A

• Are the work instructions at the work station?

  Yes

  No

  N/A

• Are they being followed and up-to-date (also verify takt time, cycle time)?

  Yes

  No

  N/A

• Are all quality checks being performed to the Inspection requirements including product critical characteristics & documented? Are the requirements being met?

  Yes

  No

  N/A

• Has the process run sheet been verified / Safety Check Sheet / Changeover checklist?

  Yes

  No

  N/A

• Is the first off part present and tagged as per the First-off Procedure?

  Yes

  No

  N/A

• Is FIFO in place and followed at workcell?

  Yes

  No

  N/A

• Are scrap racks / bins present & parts clearly marked & defective parts marked on the scrap sheets?

  Yes

  No

  N/A

• Per Inspection sheet / Control Plan, is gauge available & does have proper calibration stickers?

  Yes

  No

  N/A

• Is there lot traceability on the part/container?

  Yes

  No

  N/A

• Do the labels at the cell / line match the parts being produced?

  Yes

  No

  N/A

• Does the packaging/labeling match the packaging/labeling instructions (photos of containers and labels in the Packaging and Labeling Instruction correspond with what is currently used)?

  Yes

  No

  N/A

• Are the operators adding their employee # on the label or part/containers?

  Yes

  No

  N/A

• Review Top RPN elements from PFMEA

  Yes

  No

  N/A

• Is the communication log ("Black/Red Book") available and completed as required?

  Yes

  No

  N/A

• Reset process followed (reset log filled out, deviation in place when required, for bypass with approval from Quality)

  Yes

  No

  N/A

More

Sign-off

• Good

  Fair

  Poor

  N/A

• Signature

  Sign

• Yes

  No

  N/A

• Yes

  No

  N/A

• Yes

  No

  N/A