Information

  • Work Centre

  • Auditor(s)

  • Audit Participant(s)

  • Conducted on

People

  • Has the operator been trained to requirements of the job and is the training matrix updated?

  • Are all personnel using all the posted Personal Protective Equipment?

  • Are containers of chemicals and wastes properly labelled?<br>

  • Is 5s & housekeeping completed/implemented/followed?

  • Is the area free of spills/leaks/stains?

  • Is OWI contained EMS and followed?

  • Where applicable, are forms, checklists (e.g. forklift), logs (e.g. flammable cabinets), etc. properly in use?

Standardisation / Built in Quality

  • Is Error-Proofing Verification performed at prescribed frequency and was it done at the beginning of each shift? <br>Ask operator to perform an error proofing verification.<br>Is correspondent documentation filled out?

  • Are test “rabbits” present in the workcell where error-proofing verification is required?

  • Idling procedure compliance?

  • Has there been any quality complaints in the audited area? If “Yes” review Corrective Action

  • Is there a quality alert posted?

  • Are people trained on the alert & has it been signed off?

  • Is the work being performed to the instructions on the alert?

  • Are Inspection Instruction Sheets, Packaging & Labelling Instructions, Operator Work Instructions, Measuring Devices Instruction Sheet signed by Area Shift Supervisors and Managers?<br>

  • Are the work instructions at the work station?

  • Are they being followed and up-to-date (also verify takt time, cycle time)?

  • Are all quality checks being performed to the Inspection requirements including product critical characteristics & documented? Are the requirements being met?

  • Has the process run sheet been verified / Safety Check Sheet / Changeover checklist?

  • Is the first off part present and tagged as per the First-off Procedure?

  • Is FIFO in place and followed at workcell?

  • Are scrap racks / bins present & parts clearly marked & defective parts marked on the scrap sheets?

  • Per Inspection sheet / Control Plan, is gauge available & does have proper calibration stickers?

  • Is there lot traceability on the part/container?

  • Do the labels at the cell / line match the parts being produced?

  • Does the packaging/labeling match the packaging/labeling instructions (photos of containers and labels in the Packaging and Labeling Instruction correspond with what is currently used)?

  • Are the operators adding their employee # on the label or part/containers?

  • Review Top RPN elements from PFMEA

  • Is the communication log ("Black/Red Book") available and completed as required?

  • Reset process followed (reset log filled out, deviation in place when required, for bypass with approval from Quality)

More

Sign-off

  • Signature

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.