Supervisor LPA Audit Checklist

• Work Centre

• Auditor(s)

  Select Tony Wulle Sam Samaroo Todd Rees Nenad Jug Helio Homen Jaswinder Matharu Steve Hogg Dave Budhram Michael Marshall Sharon Muongchanh Ron Holliday Troy Pandoo Dennis Nogueira Patrick Kennedy Carmelia Silva

  • Tony Wulle
  • Sam Samaroo
  • Todd Rees
  • Nenad Jug
  • Helio Homen
  • Jaswinder Matharu
  • Steve Hogg
  • Dave Budhram
  • Michael Marshall
  • Sharon Muongchanh
  • Ron Holliday
  • Troy Pandoo
  • Dennis Nogueira
  • Patrick Kennedy
  • Carmelia Silva

• Audit Participant(s)

• Conducted on

  Date

Safety

• Required personal protective equipment used

  Yes

  No

  N/A

• Safety Checklist completed

  Yes

  No

  N/A

• Operators know where the Emergency Stop is located

  Yes

  No

  N/A

• Daily safety officer inspection completed

  Yes

  No

  N/A

People

• Personnel trained and on-the-job training records/matrix updated

  Yes

  No

  N/A

• Communication Log available at the workcell and filled out

  Yes

  No

  N/A

Part/Product

• Operator start-up checklist completed for all questions

  Yes

  No

  N/A

• Error proofing verification performed each shift and recorded

  Yes

  No

  N/A

• Work Instructions available in the workcell and followed step-by-step <br>

  Yes

  No

  N/A

• Standard Work Instructions approved/signed by each shift supervisor and Operation Manager (applicable for documents created after November 23, 2018)

  Yes

  No

  N/A

• Standard Work Instructions specify part protection requirements (to prevent fingerprints, contaminants, marks, pinch points, etc.)

  Yes

  No

  N/A

• Inspection Instruction Sheets approved/signed by each shift Supervisor and Quality Manager (applicable for documents created after November 23, 2018)

  Yes

  No

  N/A

• FO completed as per II Sheet and posted at the work station (if required)

  Yes

  No

  N/A

• LO completed as per II Sheet and posted at the work station (if required)

  Yes

  No

  N/A

• All checks specified in that II Sheet are verified and meet specification

  Yes

  No

  N/A

• Gage Instructions approved/signed by each shift Supervisor and Quality Manager (applicable for documents created after November 23, 2018)

  Yes

  No

  N/A

• Packaging and Labeling Instructions approved/signed by each shift Supervisor and Program Engineering Manager (applicable for documents created after November 23, 2018)

  Yes

  No

  N/A

• Packaging and Labeling Instructions followed (correct packaging, skids used)

  Yes

  No

  N/A

• Employee # is applied on container label or part as required

  Yes

  No

  N/A

• Traceability log filled out

  Yes

  No

  N/A

• FIFO followed at the workcell

  Yes

  No

  N/A

Process

• Master Process Sheet, Set-Up sheets, system log sheet, etc. Filled out on each shift and initialed by Set-Up personnel and/or Supervisor

  Yes

  No

  N/A

• Operation/process parameters within specified range and actual values recorded as applicable (i.e. Paint process - gloss level, colour, adhesion, film build, paint viscosity, oven temperature)

  Yes

  No

  N/A

• Checking fixtures, gauges, controllers, pressure gauges, torque guns, scales, etc. have calibration stickers and calibration not overdue

  Yes

  No

  N/A

• Tooling, checking fixtures are identified with customer name/asset #, engineering change Rev. Level/part number

  Yes

  No

  N/A

• Reset/bypass process followed (reset log filled out, deviation issued and signed as required)

  Yes

  No

  N/A

Facility

• 5S and housekeeping completed/implemented/followed

  Yes

  No

  N/A

• Containers of chemicals and waste properly identified

  Yes

  No

  N/A

• No evidence of spills/leaks/stains (or proper measures in place if present)

  Yes

  No

  N/A

• Scrap bins/racks present in the workcell and properly identified

  Yes

  No

  N/A

Standardization/Build in Quality

• Press Idling Procedure compliance (applicable to 141 presses)

  Yes

  No

  N/A

• Quality Alert posted and part verification/containment/marking on part is done as specified in the Alert

  Yes

  No

  N/A

Sign-off

• Signature

  Sign